IDEAS home Printed from https://ideas.repec.org/a/gam/jresou/v9y2020i1p2-d304109.html
   My bibliography  Save this article

Exergy, Economic, and Life-Cycle Assessment of ORC System for Waste Heat Recovery in a Natural Gas Internal Combustion Engine

Author

Listed:
  • Guillermo Valencia Ochoa

    (Programa de Ingeniería Mecánica, Universidad del Atlántico, Carrera 30 Número 8-49, Puerto Colombia, Barranquilla 080007, Colombia)

  • Javier Cárdenas Gutierrez

    (Facultad de Ingeniería, Universidad Francisco de Paula Santander, Avenida Gran Colombia No. 12E-96, Cúcuta 540003, Colombia)

  • Jorge Duarte Forero

    (Programa de Ingeniería Mecánica, Universidad del Atlántico, Carrera 30 Número 8-49, Puerto Colombia, Barranquilla 080007, Colombia)

Abstract

In this article, an organic Rankine cycle (ORC) was integrated into a 2-MW natural gas engine to evaluate the possibility of generating electricity by recovering the engine’s exhaust heat. The operational and design variables with the greatest influence on the energy, economic, and environmental performance of the system were analyzed. Likewise, the components with greater exergy destruction were identified through the variety of different operating parameters. From the parametric results, it was found that the evaporation pressure has the greatest influence on the destruction of exergy. The highest fraction of exergy was obtained for the Shell and tube heat exchanger (ITC1) with 38% of the total exergy destruction of the system. It was also determined that the high value of the heat transfer area increases its acquisition costs and the levelized cost of energy (LCOE) of the thermal system. Therefore, these systems must have a turbine technology with an efficiency not exceeding 90% because, from this value, the LCOE of the system surpasses the LCOE of a gas turbine. Lastly, a life cycle analysis (LCA) was developed on the system operating under the selected organic working fluids. It was found that the component with the greatest environmental impact was the turbine, which reached a maximum value of 3013.65 Pts when the material was aluminum. Acetone was used as the organic working fluid.

Suggested Citation

  • Guillermo Valencia Ochoa & Javier Cárdenas Gutierrez & Jorge Duarte Forero, 2020. "Exergy, Economic, and Life-Cycle Assessment of ORC System for Waste Heat Recovery in a Natural Gas Internal Combustion Engine," Resources, MDPI, vol. 9(1), pages 1-23, January.
  • Handle: RePEc:gam:jresou:v:9:y:2020:i:1:p:2-:d:304109
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2079-9276/9/1/2/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2079-9276/9/1/2/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Shengjun, Zhang & Huaixin, Wang & Tao, Guo, 2011. "Performance comparison and parametric optimization of subcritical Organic Rankine Cycle (ORC) and transcritical power cycle system for low-temperature geothermal power generation," Applied Energy, Elsevier, vol. 88(8), pages 2740-2754, August.
    2. Guillermo Valencia & Aldair Benavides & Yulineth Cárdenas, 2019. "Economic and Environmental Multiobjective Optimization of a Wind–Solar–Fuel Cell Hybrid Energy System in the Colombian Caribbean Region," Energies, MDPI, vol. 12(11), pages 1-19, June.
    3. Wang, Jiansheng & Diao, Mengzhen & Yue, Kaihong, 2017. "Optimization on pinch point temperature difference of ORC system based on AHP-Entropy method," Energy, Elsevier, vol. 141(C), pages 97-107.
    4. Yu, Haoshui & Feng, Xiao & Wang, Yufei, 2015. "A new pinch based method for simultaneous selection of working fluid and operating conditions in an ORC (Organic Rankine Cycle) recovering waste heat," Energy, Elsevier, vol. 90(P1), pages 36-46.
    5. Liu, Chao & He, Chao & Gao, Hong & Xie, Hui & Li, Yourong & Wu, Shuangying & Xu, Jinliang, 2013. "The environmental impact of organic Rankine cycle for waste heat recovery through life-cycle assessment," Energy, Elsevier, vol. 56(C), pages 144-154.
    6. Dimitrova, Zlatina & Lourdais, Pierre & Maréchal, François, 2015. "Performance and economic optimization of an organic rankine cycle for a gasoline hybrid pneumatic powertrain," Energy, Elsevier, vol. 86(C), pages 574-588.
    7. Shi, Lingfeng & Shu, Gequn & Tian, Hua & Deng, Shuai, 2018. "A review of modified Organic Rankine cycles (ORCs) for internal combustion engine waste heat recovery (ICE-WHR)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 92(C), pages 95-110.
    8. Yao, Sheng & Zhang, Yufeng & Yu, Xiaohui, 2018. "Thermo-economic analysis of a novel power generation system integrating a natural gas expansion plant with a geothermal ORC in Tianjin, China," Energy, Elsevier, vol. 164(C), pages 602-614.
    9. Pang, Kuo-Cheng & Chen, Shih-Chi & Hung, Tzu-Chen & Feng, Yong-Qiang & Yang, Shih-Cheng & Wong, Kin-Wah & Lin, Jaw-Ren, 2017. "Experimental study on organic Rankine cycle utilizing R245fa, R123 and their mixtures to investigate the maximum power generation from low-grade heat," Energy, Elsevier, vol. 133(C), pages 636-651.
    10. Vivian, Jacopo & Manente, Giovanni & Lazzaretto, Andrea, 2015. "A general framework to select working fluid and configuration of ORCs for low-to-medium temperature heat sources," Applied Energy, Elsevier, vol. 156(C), pages 727-746.
    11. van Kleef, Luuk M.T. & Oyewunmi, Oyeniyi A. & Markides, Christos N., 2019. "Multi-objective thermo-economic optimization of organic Rankine cycle (ORC) power systems in waste-heat recovery applications using computer-aided molecular design techniques," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    12. Guillermo Valencia & Armando Fontalvo & Yulineth Cárdenas & Jorge Duarte & Cesar Isaza, 2019. "Energy and Exergy Analysis of Different Exhaust Waste Heat Recovery Systems for Natural Gas Engine Based on ORC," Energies, MDPI, vol. 12(12), pages 1-22, June.
    13. Ding, Yang & Liu, Chao & Zhang, Cheng & Xu, Xiaoxiao & Li, Qibin & Mao, Lianfei, 2018. "Exergoenvironmental model of Organic Rankine Cycle system including the manufacture and leakage of working fluid," Energy, Elsevier, vol. 145(C), pages 52-64.
    14. Zhai, Huixing & An, Qingsong & Shi, Lin & Lemort, Vincent & Quoilin, Sylvain, 2016. "Categorization and analysis of heat sources for organic Rankine cycle systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 790-805.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Konstantin Osintsev & Sergei Aliukov & Sulpan Kuskarbekova & Tatyana Tarasova & Aleksandr Karelin & Vladimir Konchakov & Olga Kornyakova, 2023. "Increasing Thermal Efficiency: Methods, Case Studies, and Integration of Heat Exchangers with Renewable Energy Sources and Heat Pumps for Desalination," Energies, MDPI, vol. 16(13), pages 1-36, June.
    2. Carlo Ingrao & Claudia Arcidiacono & Valentina Siracusa & Monia Niero & Marzia Traverso, 2021. "Life Cycle Sustainability Analysis of Resource Recovery from Waste Management Systems in a Circular Economy Perspective Key Findings from This Special Issue," Resources, MDPI, vol. 10(4), pages 1-9, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xu, Weicong & Zhao, Li & Mao, Samuel S. & Deng, Shuai, 2020. "Towards novel low temperature thermodynamic cycle: A critical review originated from organic Rankine cycle," Applied Energy, Elsevier, vol. 270(C).
    2. Aldair Benavides Gamero & Josué Camargo Vanegas & Jorge Duarte Forero & Guillermo Valencia Ochoa & Rafael Diaz Herazo, 2023. "Advanced Exergo-Environmental Assessments of an Organic Rankine Cycle as Waste Heat Recovery System from a Natural Gas Engine," Energies, MDPI, vol. 16(7), pages 1-29, March.
    3. Shuozhuo Hu & Zhen Yang & Jian Li & Yuanyuan Duan, 2021. "A Review of Multi-Objective Optimization in Organic Rankine Cycle (ORC) System Design," Energies, MDPI, vol. 14(20), pages 1-36, October.
    4. Yang, Wei & Bao, Jingjing & Liu, Hongtao & Zhang, Jun & Guo, Lin, 2023. "Low-grade heat to hydrogen: Current technologies, challenges and prospective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    5. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    6. Masi, Massimo & Da Lio, Luca & Lazzaretto, Andrea, 2020. "An insight into the similarity approach to predict the maximum efficiency of organic Rankine cycle turbines," Energy, Elsevier, vol. 198(C).
    7. Guillermo Valencia Ochoa & Carlos Acevedo Peñaloza & Jorge Duarte Forero, 2019. "Thermoeconomic Optimization with PSO Algorithm of Waste Heat Recovery Systems Based on Organic Rankine Cycle System for a Natural Gas Engine," Energies, MDPI, vol. 12(21), pages 1-21, October.
    8. Imran, Muhammad & Haglind, Fredrik & Asim, Muhammad & Zeb Alvi, Jahan, 2018. "Recent research trends in organic Rankine cycle technology: A bibliometric approach," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 552-562.
    9. Dong, Shengming & Zhang, Yufeng & He, Zhonglu & Deng, Na & Yu, Xiaohui & Yao, Sheng, 2018. "Investigation of Support Vector Machine and Back Propagation Artificial Neural Network for performance prediction of the organic Rankine cycle system," Energy, Elsevier, vol. 144(C), pages 851-864.
    10. Yu, Haoshui & Eason, John & Biegler, Lorenz T. & Feng, Xiao, 2017. "Simultaneous heat integration and techno-economic optimization of Organic Rankine Cycle (ORC) for multiple waste heat stream recovery," Energy, Elsevier, vol. 119(C), pages 322-333.
    11. Shu, Gequn & Shi, Lingfeng & Tian, Hua & Deng, Shuai & Li, Xiaoya & Chang, Liwen, 2017. "Configurations selection maps of CO2-based transcritical Rankine cycle (CTRC) for thermal energy management of engine waste heat," Applied Energy, Elsevier, vol. 186(P3), pages 423-435.
    12. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Liu, Qiang, 2018. "Parametric optimization and thermodynamic performance comparison of single-pressure and dual-pressure evaporation organic Rankine cycles," Applied Energy, Elsevier, vol. 217(C), pages 409-421.
    13. Sun, Hongchuang & Qin, Jiang & Hung, Tzu-Chen & Lin, Chih-Hung & Lin, Yi-Fan, 2018. "Performance comparison of organic Rankine cycle with expansion from superheated zone or two-phase zone based on temperature utilization rate of heat source," Energy, Elsevier, vol. 149(C), pages 566-576.
    14. Feng, Yong-qiang & Zhang, Fei-yang & Xu, Jing-wei & He, Zhi-xia & Zhang, Qiang & Xu, Kang-jing, 2023. "Parametric analysis and multi-objective optimization of biomass-fired organic Rankine cycle system combined heat and power under three operation strategies," Renewable Energy, Elsevier, vol. 208(C), pages 431-449.
    15. Shi, Shaofei & Wang, Yufei & Wang, Youlei & Feng, Xiao, 2022. "A new optimization method for cooling systems considering low-temperature waste heat utilization in a polysilicon industry," Energy, Elsevier, vol. 238(PA).
    16. Marcin Jankowski & Aleksandra Borsukiewicz, 2020. "A Novel Exergy Indicator for Maximizing Energy Utilization in Low-Temperature ORC," Energies, MDPI, vol. 13(7), pages 1-20, April.
    17. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    18. Yi, Zhitong & Luo, Xianglong & Chen, Jianyong & Chen, Ying, 2017. "Mathematical modelling and optimization of a liquid separation condenser-based organic Rankine cycle used in waste heat utilization," Energy, Elsevier, vol. 139(C), pages 916-934.
    19. Mohan, Sooraj & Dinesha, P. & Campana, Pietro Elia, 2022. "ANN-PSO aided selection of hydrocarbons as working fluid for low-temperature organic Rankine cycle and thermodynamic evaluation of optimal working fluid," Energy, Elsevier, vol. 259(C).
    20. Baofeng Yao & Xu Ping & Hongguang Zhang, 2021. "Dynamic Response Characteristics Analysis and Energy, Exergy, and Economic (3E) Evaluation of Dual Loop Organic Rankine Cycle (DORC) for CNG Engine Waste Heat Recovery," Energies, MDPI, vol. 14(19), pages 1-32, September.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jresou:v:9:y:2020:i:1:p:2-:d:304109. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.