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An Energy-Saving Optimization Method of Dynamic Scheduling for Disassembly Line

Author

Listed:
  • Yicong Gao

    (State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China)

  • Qirui Wang

    (State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China)

  • Yixiong Feng

    (State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China)

  • Hao Zheng

    (State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China)

  • Bing Zheng

    (School of Business Administration, Zhejiang Gongshang University, Hangzhou 310018, China)

  • Jianrong Tan

    (State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310027, China)

Abstract

Concerns have been increasing regarding the environmental sustainability of disassembly activities that take place in various recovery operations at end of life stage of products, and subsequently, disassembly activities have been gaining increased exposure. The disassembly line is a good choice for automated disassembly of end-of-life products. Although interest in addressing energy saving in manufacturing is rising, the study of incorporating energy consumption reduction and disassembly efficiency improvement into disassembly line balancing is still limited. The analysis, design, and balanced decision-making for disassembly lines are urgently needed in order to make the disassembly line as energy-saving as possible. In this paper, an energy-saving optimization method, which was used in scheduling workstation selection and the disassembly sequence for the disassembly line, is proposed. Energy consumption of each stage of the disassembling process was analyzed and modeled. Then, a mathematical model of the disassembly line balancing problem with energy saving considerations was formulated and the objective of energy consumption was integrated into the objectives of cost and working load in order to balance a disassembly line. Optimal solutions for the disassembly line balancing problem with an energy saving consideration were obtained by using an artificial bee colony algorithm, which was a feasible way of minimizing workstations, and ensuring similar working load, as well as minimizing energy consumption. Finally, a case study of disassembly line balancing for a typical driving system is presented to illustrate the proposed method.

Suggested Citation

  • Yicong Gao & Qirui Wang & Yixiong Feng & Hao Zheng & Bing Zheng & Jianrong Tan, 2018. "An Energy-Saving Optimization Method of Dynamic Scheduling for Disassembly Line," Energies, MDPI, vol. 11(5), pages 1-18, May.
    • Handle: RePEc:gam:jeners:v:11:y:2018:i:5:p:1261-:d:146384
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    References listed on IDEAS

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    Cited by:

    1. Peiqi Yang & Zhi Pei, 2022. "Energy-Saving Manufacturing System Design with Two Geometric Machines," Sustainability, MDPI, vol. 14(18), pages 1-21, September.
    2. Bingtao Hu & Yixiong Feng & Hao Zheng & Jianrong Tan, 2018. "Sequence Planning for Selective Disassembly Aiming at Reducing Energy Consumption Using a Constraints Relation Graph and Improved Ant Colony Optimization Algorithm," Energies, MDPI, vol. 11(8), pages 1-18, August.
    3. Lixia Zhu & Zeqiang Zhang & Yi Wang & Ning Cai, 2020. "On the end-of-life state oriented multi-objective disassembly line balancing problem," Journal of Intelligent Manufacturing, Springer, vol. 31(6), pages 1403-1428, August.
    4. Fang, Yilin & Liu, Quan & Li, Miqing & Laili, Yuanjun & Pham, Duc Truong, 2019. "Evolutionary many-objective optimization for mixed-model disassembly line balancing with multi-robotic workstations," European Journal of Operational Research, Elsevier, vol. 276(1), pages 160-174.
    5. Wei Meng & Xiufen Zhang, 2020. "Optimization of Remanufacturing Disassembly Line Balance Considering Multiple Failures and Material Hazards," Sustainability, MDPI, vol. 12(18), pages 1-16, September.
    6. Xuhui Xia & Wei Liu & Zelin Zhang & Lei Wang & Jianhua Cao & Xiang Liu, 2019. "A Balancing Method of Mixed-model Disassembly Line in Random Working Environment," Sustainability, MDPI, vol. 11(8), pages 1-16, April.

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