IDEAS home Printed from https://ideas.repec.org/a/eee/rensus/v15y2011i5p2487-2500.html
   My bibliography  Save this article

A review on kiln system modeling

Author

Listed:
  • Saidur, R.
  • Hossain, M.S.
  • Islam, M.R.
  • Fayaz, H.
  • Mohammed, H.A.

Abstract

The purpose of this study is to evaluate performance cement of production and cement kiln. The design of energy efficient dryers employing heat pump systems and the dynamic response of the product to the kiln conditions must take into account. In this paper, the formulation of a dynamic and kiln-wide drying model is described. The model predictions have been verified by comparing them with the published experimental data. The model is then used to simulate performance of three industrial kilns. Numerical experiments are carried out to investigate influence of key operating and design parameters on energy consumption of kilns. The model is also used to explore the possibility of manipulating temperature profile within the kiln to reduce energy consumption per tonne of clinker. Cement kiln dust is a fine-grained material produced during the manufacture of cement. At present reuse option is limited and the bulk of cement kiln dust that is not reused in the cement manufacturing process is sent to landfills or stored on-site. Due to the calcium oxide (CaO) content of cement kiln dust, it has the potential to be used as a replacement for lime in treating acidic wastewaters such as acid rock drainage. Slaking of two of the cement kiln dust samples with the highest free lime contents (e.g., 34% and 37% free of CaO) gave elevated pH values statistically comparable to those of the commercial quicklime sample that was characterized as having 87% of CaO. Acid neutralization trials indicate that cement kiln dust samples with low free lime contents could be effective at neutralizing acidic wastewaters.

Suggested Citation

  • Saidur, R. & Hossain, M.S. & Islam, M.R. & Fayaz, H. & Mohammed, H.A., 2011. "A review on kiln system modeling," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(5), pages 2487-2500, June.
  • Handle: RePEc:eee:rensus:v:15:y:2011:i:5:p:2487-2500
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1364-0321(11)00069-4
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Adam, J.C., 2009. "Improved and more environmentally friendly charcoal production system using a low-cost retort–kiln (Eco-charcoal)," Renewable Energy, Elsevier, vol. 34(8), pages 1923-1925.
    2. Ekechukwu, O.V. & Norton, B., 1997. "Design and measured performance of a solar chimney for natural-circulation solar-energy dryers," Renewable Energy, Elsevier, vol. 10(1), pages 81-90.
    3. Abdelaziz, E.A. & Saidur, R. & Mekhilef, S., 2011. "A review on energy saving strategies in industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(1), pages 150-168, January.
    4. Saidur, R., 2010. "A review on electrical motors energy use and energy savings," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(3), pages 877-898, April.
    5. Saidur, R. & Rahim, N.A. & Ping, H.W. & Jahirul, M.I. & Mekhilef, S. & Masjuki, H.H., 2009. "Energy and emission analysis for industrial motors in Malaysia," Energy Policy, Elsevier, vol. 37(9), pages 3650-3658, September.
    6. Saidur, R. & Hasanuzzaman, M. & Yogeswaran, S. & Mohammed, H.A. & Hossain, M.S., 2010. "An end-use energy analysis in a Malaysian public hospital," Energy, Elsevier, vol. 35(12), pages 4780-4785.
    7. Luna, D. & Nadeau, J.-P. & Jannot, Y., 2010. "Model and simulation of a solar kiln with energy storage," Renewable Energy, Elsevier, vol. 35(11), pages 2533-2542.
    8. Saidur, R. & Rahim, N.A. & Masjuki, H.H. & Mekhilef, S. & Ping, H.W. & Jamaluddin, M.F., 2009. "End-use energy analysis in the Malaysian industrial sector," Energy, Elsevier, vol. 34(2), pages 153-158.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Aranda Usón, Alfonso & López-Sabirón, Ana M. & Ferreira, Germán & Llera Sastresa, Eva, 2013. "Uses of alternative fuels and raw materials in the cement industry as sustainable waste management options," Renewable and Sustainable Energy Reviews, Elsevier, vol. 23(C), pages 242-260.
    2. Madlool, N.A. & Saidur, R. & Rahim, N.A. & Kamalisarvestani, M., 2013. "An overview of energy savings measures for cement industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 19(C), pages 18-29.
    3. Karolina Wojtacha-Rychter & Piotr Kucharski & Adam Smolinski, 2021. "Conventional and Alternative Sources of Thermal Energy in the Production of Cement—An Impact on CO 2 Emission," Energies, MDPI, vol. 14(6), pages 1-15, March.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Madlool, N.A. & Saidur, R. & Hossain, M.S. & Rahim, N.A., 2011. "A critical review on energy use and savings in the cement industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(4), pages 2042-2060, May.
    2. Madlool, N.A. & Saidur, R. & Rahim, N.A. & Kamalisarvestani, M., 2013. "An overview of energy savings measures for cement industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 19(C), pages 18-29.
    3. Mekhilef, S. & Saidur, R. & Safari, A., 2011. "A review on solar energy use in industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(4), pages 1777-1790, May.
    4. Hasanuzzaman, M. & Rahim, N.A. & Saidur, R. & Kazi, S.N., 2011. "Energy savings and emissions reductions for rewinding and replacement of industrial motor," Energy, Elsevier, vol. 36(1), pages 233-240.
    5. Accordini, D. & Cagno, E. & Trianni, A., 2021. "Identification and characterization of decision-making factors over industrial energy efficiency measures in electric motor systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 149(C).
    6. Thirugnanasambandam, M. & Hasanuzzaman, M. & Saidur, R. & Ali, M.B. & Rajakarunakaran, S. & Devaraj, D. & Rahim, N.A., 2011. "Analysis of electrical motors load factors and energy savings in an Indian cement industry," Energy, Elsevier, vol. 36(7), pages 4307-4314.
    7. Ahamed, J.U. & Madlool, N.A. & Saidur, R. & Shahinuddin, M.I. & Kamyar, A. & Masjuki, H.H., 2012. "Assessment of energy and exergy efficiencies of a grate clinker cooling system through the optimization of its operational parameters," Energy, Elsevier, vol. 46(1), pages 664-674.
    8. Abdelaziz, E.A. & Saidur, R. & Mekhilef, S., 2011. "A review on energy saving strategies in industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(1), pages 150-168, January.
    9. Hasanuzzaman, M. & Rahim, N.A. & Hosenuzzaman, M. & Saidur, R. & Mahbubul, I.M. & Rashid, M.M., 2012. "Energy savings in the combustion based process heating in industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(7), pages 4527-4536.
    10. Saidur, R. & Mahlia, T.M.I., 2010. "Energy, economic and environmental benefits of using high-efficiency motors to replace standard motors for the Malaysian industries," Energy Policy, Elsevier, vol. 38(8), pages 4617-4625, August.
    11. Sooriyaarachchi, Thilanka M. & Tsai, I-Tsung & El Khatib, Sameh & Farid, Amro M. & Mezher, Toufic, 2015. "Job creation potentials and skill requirements in, PV, CSP, wind, water-to-energy and energy efficiency value chains," Renewable and Sustainable Energy Reviews, Elsevier, vol. 52(C), pages 653-668.
    12. Saidur, R. & Hasanuzzaman, M. & Mahlia, T.M.I. & Rahim, N.A. & Mohammed, H.A., 2011. "Chillers energy consumption, energy savings and emission analysis in an institutional buildings," Energy, Elsevier, vol. 36(8), pages 5233-5238.
    13. Burgos Payán, Manuel & Roldan Fernandez, Juan Manuel & Maza Ortega, Jose Maria & Riquelme Santos, Jesus Manuel, 2019. "Techno-economic optimal power rating of induction motors," Applied Energy, Elsevier, vol. 240(C), pages 1031-1048.
    14. Singh, Gurmeet & Anil Kumar, T.Ch. & Naikan, V.N.A., 2019. "Efficiency monitoring as a strategy for cost effective maintenance of induction motors for minimizing carbon emission and energy consumption," Reliability Engineering and System Safety, Elsevier, vol. 184(C), pages 193-201.
    15. Saidur, R. & Hasanuzzaman, M. & Yogeswaran, S. & Mohammed, H.A. & Hossain, M.S., 2010. "An end-use energy analysis in a Malaysian public hospital," Energy, Elsevier, vol. 35(12), pages 4780-4785.
    16. Shekarchian, M. & Moghavvemi, M. & Mahlia, T.M.I. & Mazandarani, A., 2011. "A review on the pattern of electricity generation and emission in Malaysia from 1976 to 2008," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(6), pages 2629-2642, August.
    17. Sharma, Ashish K. & Sharma, Chandan & Mullick, Subhash C. & Kandpal, Tara C., 2017. "Solar industrial process heating: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 78(C), pages 124-137.
    18. Trianni, Andrea & Cagno, Enrico & Accordini, Davide, 2019. "Energy efficiency measures in electric motors systems: A novel classification highlighting specific implications in their adoption," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    19. Sauer, Ildo L. & Tatizawa, Hédio & Salotti, Francisco A.M. & Mercedes, Sonia S., 2015. "A comparative assessment of Brazilian electric motors performance with minimum efficiency standards," Renewable and Sustainable Energy Reviews, Elsevier, vol. 41(C), pages 308-318.
    20. Kong, Lingbo & Price, Lynn & Hasanbeigi, Ali & Liu, Huanbin & Li, Jigeng, 2013. "Potential for reducing paper mill energy use and carbon dioxide emissions through plant-wide energy audits: A case study in China," Applied Energy, Elsevier, vol. 102(C), pages 1334-1342.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:rensus:v:15:y:2011:i:5:p:2487-2500. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600126/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.