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Development of an optimized condition-based maintenance system by data fusion and reliability-centered maintenance

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  • Niu, Gang
  • Yang, Bo-Suk
  • Pecht, Michael

Abstract

Maintenance has gained in importance as a support function for ensuring equipment availability, quality products, on-time deliveries, and plant safety. Cost-effectiveness and accuracy are two basic criteria for good maintenance. Reducing maintenance cost can increase enterprise profit, while accurate maintenance action can sustain continuous and reliable operation of equipment. As instrumentation and information systems become cheaper and more reliable, condition-based maintenance becomes an important tool for running a plant or a factory. This paper presents a novel condition-based maintenance system that uses reliability-centered maintenance mechanism to optimize maintenance cost, and employs data fusion strategy for improving condition monitoring, health assessment, and prognostics. The proposed system is demonstrated by way of reasoning and case studies. The results show that optimized maintenance performance can be obtained with good generality.

Suggested Citation

  • Niu, Gang & Yang, Bo-Suk & Pecht, Michael, 2010. "Development of an optimized condition-based maintenance system by data fusion and reliability-centered maintenance," Reliability Engineering and System Safety, Elsevier, vol. 95(7), pages 786-796.
    • Handle: RePEc:eee:reensy:v:95:y:2010:i:7:p:786-796
    DOI: 10.1016/j.ress.2010.02.016
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    References listed on IDEAS

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    Cited by:

    1. Tang, Yang & Liu, Qingyou & Jing, Jiajia & Yang, Yan & Zou, Zhengwei, 2017. "A framework for identification of maintenance significant items in reliability centered maintenance," Energy, Elsevier, vol. 118(C), pages 1295-1303.
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    7. He, Rui & Tian, Zhigang & Wang, Yifei & Zuo, Mingjian & Guo, Ziwei, 2023. "Condition-based maintenance optimization for multi-component systems considering prognostic information and degraded working efficiency," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    8. Zhao, Xufeng & Qian, Cunhua & Nakagawa, Toshio, 2013. "Optimal policies for cumulative damage models with maintenance last and first," Reliability Engineering and System Safety, Elsevier, vol. 110(C), pages 50-59.
    9. Adolfo Crespo Márquez & Antonio de la Fuente Carmona & Sara Antomarioni, 2019. "A Process to Implement an Artificial Neural Network and Association Rules Techniques to Improve Asset Performance and Energy Efficiency," Energies, MDPI, vol. 12(18), pages 1-25, September.
    10. Tinga, Tiedo, 2010. "Application of physical failure models to enable usage and load based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 95(10), pages 1061-1075.
    11. Ramsey Jadim & Mirka Kans & Mohammed Alhattab & May Alhendi, 2021. "A Novel Condition Monitoring Procedure for Early Detection of Copper Corrosion Problems in Oil-Filled Electrical Transformers," Energies, MDPI, vol. 14(14), pages 1-12, July.
    12. Afzali, Peyman & Keynia, Farshid & Rashidinejad, Masoud, 2019. "A new model for reliability-centered maintenance prioritisation of distribution feeders," Energy, Elsevier, vol. 171(C), pages 701-709.
    13. Azadeh, A. & Asadzadeh, S.M. & Salehi, N. & Firoozi, M., 2015. "Condition-based maintenance effectiveness for series–parallel power generation system—A combined Markovian simulation model," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 357-368.
    14. Arthur H.A. Melani & Carlos A. Murad & Adherbal Caminada Netto & Gilberto F.M. Souza & Silvio I. Nabeta, 2019. "Maintenance Strategy Optimization of a Coal-Fired Power Plant Cooling Tower through Generalized Stochastic Petri Nets," Energies, MDPI, vol. 12(10), pages 1-28, May.
    15. Vega, Manuel A. & Hu, Zhen & Fillmore, Travis B. & Smith, Matthew D. & Todd, Michael D., 2021. "A Novel Framework for Integration of Abstracted Inspection Data and Structural Health Monitoring for Damage Prognosis of Miter Gates," Reliability Engineering and System Safety, Elsevier, vol. 211(C).
    16. Zhou, Dengji & Yu, Ziqiang & Zhang, Huisheng & Weng, Shilie, 2016. "A novel grey prognostic model based on Markov process and grey incidence analysis for energy conversion equipment degradation," Energy, Elsevier, vol. 109(C), pages 420-429.
    17. Chien, Yu-Hung & Sheu, Shey-Huei & Zhang, Zhe George, 2012. "Optimal maintenance policy for a system subject to damage in a discrete time process," Reliability Engineering and System Safety, Elsevier, vol. 103(C), pages 1-10.
    18. Cha, Guesik & Park, Junseok & Moon, Ilkyeong, 2023. "Military aircraft flight and maintenance planning model considering heterogeneous maintenance tasks," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    19. Navneet Singh Bhangu & G. L. Pahuja & Rupinder Singh, 2017. "Enhancing reliability of thermal power plant by implementing RCM policy and developing reliability prediction model: a case study," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 8(2), pages 1923-1936, November.
    20. Arcos Jiménez, Alfredo & Gómez Muñoz, Carlos Quiterio & García Márquez, Fausto Pedro, 2019. "Dirt and mud detection and diagnosis on a wind turbine blade employing guided waves and supervised learning classifiers," Reliability Engineering and System Safety, Elsevier, vol. 184(C), pages 2-12.
    21. Daneshkhah, A. & Stocks, N.G. & Jeffrey, P., 2017. "Probabilistic sensitivity analysis of optimised preventive maintenance strategies for deteriorating infrastructure assets," Reliability Engineering and System Safety, Elsevier, vol. 163(C), pages 33-45.
    22. Adherbal Caminada Netto & Arthur Henrique de Andrade Melani & Carlos Alberto Murad & Miguel Angelo de Carvalho Michalski & Gilberto Francisco Martha de Souza & Silvio Ikuyo Nabeta, 2020. "A Novel Approach to Defining Maintenance Significant Items: A Hydro Generator Case Study," Energies, MDPI, vol. 13(23), pages 1-20, November.
    23. Hu, Chao & Youn, Byeng D. & Wang, Pingfeng & Taek Yoon, Joung, 2012. "Ensemble of data-driven prognostic algorithms for robust prediction of remaining useful life," Reliability Engineering and System Safety, Elsevier, vol. 103(C), pages 120-135.

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