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Group maintenance optimization of subsea Xmas trees with stochastic dependency

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  • Fan, Dongming
  • Zhang, Aibo
  • Feng, Qiang
  • Cai, Baoping
  • Liu, Yiliu
  • Ren, Yi

Abstract

Subsea Xmas trees (XTs) are vital equipment for offshore oil and gas development. Due to a long and continuous operation, components of XTs often become vulnerable subjected to degradation and unexpected failures. Due to the uncertainties of subsea operation and fault tolerance design, current maintenances on heterogeneous components, which are assumed to be independent of each other, perform separately. Only one PM mode (imperfect or perfect) is considered. However, these assumptions impede the application of state-of-the-art research results on the maintenance of this equipment. Therefore, for XTs with stochastic dependency, this study proposes a group maintenance optimization approach that combines maintenance activities to reduce maintenance costs. Reduction factors are introduced to measure the effects of various preventive maintenance (PM) actions, and the optimal component-level PM intervals can be obtained. An improved group strategy can be explored in consideration of stochastic dependency and opportunity maintenance. Utilizing the collaborative particle swarm optimization (CPSO) algorithm, the cost of an optimal group maintenance plan can be minimized while maintaining the availability. The uses and advantages of the proposed group maintenance approach are illustrated by a case study on a Horizon Xmas tree with a 14-component system.

Suggested Citation

  • Fan, Dongming & Zhang, Aibo & Feng, Qiang & Cai, Baoping & Liu, Yiliu & Ren, Yi, 2021. "Group maintenance optimization of subsea Xmas trees with stochastic dependency," Reliability Engineering and System Safety, Elsevier, vol. 209(C).
    • Handle: RePEc:eee:reensy:v:209:y:2021:i:c:s0951832021000193
    DOI: 10.1016/j.ress.2021.107450
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    References listed on IDEAS

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    Cited by:

    1. Bhardwaj, U. & Teixeira, A.P. & Guedes Soares, C., 2022. "Bayesian framework for reliability prediction of subsea processing systems accounting for influencing factors uncertainty," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    2. Mena, R. & Viveros, P. & Zio, E. & Campos, S., 2021. "An optimization framework for opportunistic planning of preventive maintenance activities," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    3. Yi Chen & Xiaobing Ma & Fanping Wei & Li Yang & Qingan Qiu, 2022. "Dynamic Scheduling of Intelligent Group Maintenance Planning under Usage Availability Constraint," Mathematics, MDPI, vol. 10(15), pages 1-18, August.
    4. Zhang, Aibo & Wu, Shengnan & Fan, Dongming & Xie, Min & Cai, Baoping & Liu, Yiliu, 2022. "Adaptive testing policy for multi-state systems with application to the degrading final elements in safety-instrumented systems," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    5. Hongyan Dui & Yulu Zhang & Yun-An Zhang, 2023. "Grouping Maintenance Policy for Improving Reliability of Wind Turbine Systems Considering Variable Cost," Mathematics, MDPI, vol. 11(8), pages 1-20, April.
    6. Hongyan Dui & Yuheng Yang & Yun-an Zhang & Yawen Zhu, 2022. "Recovery Analysis and Maintenance Priority of Metro Networks Based on Importance Measure," Mathematics, MDPI, vol. 10(21), pages 1-20, October.
    7. Shi, Haohao & Zhang, Ji & Zio, Enrico & Zhao, Xufeng, 2023. "Opportunistic maintenance policies for multi-machine production systems with quality and availability improvement," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    8. Jingyi Zhao & Chunhai Gao & Tao Tang, 2022. "A Review of Sustainable Maintenance Strategies for Single Component and Multicomponent Equipment," Sustainability, MDPI, vol. 14(5), pages 1-22, March.
    9. Wang, Yukun & Li, Xiaopeng & Chen, Junyan & Liu, Yiliu, 2022. "A condition-based maintenance policy for multi-component systems subject to stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    10. Dui, Hongyan & Liu, Meng & Song, Jiaying & Wu, Shaomin, 2023. "Importance measure-based resilience management: Review, methodology and perspectives on maintenance," Reliability Engineering and System Safety, Elsevier, vol. 237(C).

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