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A cost-based integrated importance measure of system components for preventive maintenance

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  • Dui, Hongyan
  • Si, Shubin
  • Yam, Richard C.M.

Abstract

Preventive maintenance may be performed on a few selected components when a component fails. Importance measures can be used to identify the most important component that requires maintenance. However, this process involves two problems: (a) the preventive maintenance time of the selected component may be bigger than the maintenance time of the failed component; (b) the most important component may incur the highest maintenance cost. Traditional importance measures do not consider the possible effect of maintenance time and cost, which significantly affect the improvement of system reliability. Given the joint effect of component maintenance cost and time on system reliability, this study proposes a cost-based integrated importance measure (IIM) to identify the component or group of components that may be selected for preventive maintenance. The characteristics of cost-based IIM are examined to determine the relationships among failure rates, shape parameters, and the scale parameters of different components. Finally, an application to a wind turbine system is used to illustrate its usage.

Suggested Citation

  • Dui, Hongyan & Si, Shubin & Yam, Richard C.M., 2017. "A cost-based integrated importance measure of system components for preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 98-104.
    • Handle: RePEc:eee:reensy:v:168:y:2017:i:c:p:98-104
    DOI: 10.1016/j.ress.2017.05.025
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    Cited by:

    1. Zhu, Xiaoyan & Chen, Zhiqiang & Borgonovo, Emanuele, 2021. "Remaining-useful-lifetime and system-remaining-profit based importance measures for decisions on preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    2. Fan, Dongming & Zhang, Aibo & Feng, Qiang & Cai, Baoping & Liu, Yiliu & Ren, Yi, 2021. "Group maintenance optimization of subsea Xmas trees with stochastic dependency," Reliability Engineering and System Safety, Elsevier, vol. 209(C).
    3. Dui, Hongyan & Tian, Tianzi & Wu, Shaomin & Xie, Min, 2023. "A cost-informed component maintenance index and its applications," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    4. Do, Phuc & Bérenguer, Christophe, 2020. "Conditional reliability-based importance measures," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    5. Xu, Zhaoping & Ramirez-Marquez, Jose Emmanuel & Liu, Yu & Xiahou, Tangfan, 2020. "A new resilience-based component importance measure for multi-state networks," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    6. Ren, Zhengru & Verma, Amrit Shankar & Li, Ye & Teuwen, Julie J.E. & Jiang, Zhiyu, 2021. "Offshore wind turbine operations and maintenance: A state-of-the-art review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 144(C).
    7. Zhang, Mimi, 2020. "A heuristic policy for maintaining multiple multi-state systems," Reliability Engineering and System Safety, Elsevier, vol. 203(C).
    8. Xing Pan & Lunhu Hu & Ziling Xin & Shenghan Zhou & Yanmei Lin & Yong Wu, 2018. "Risk Scenario Generation Based on Importance Measure Analysis," Sustainability, MDPI, vol. 10(9), pages 1-18, September.
    9. Lyu, Dong & Si, Shubin, 2020. "Dynamic importance measure for the K-out-of-n: G system under repeated random load," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    10. Wu, Shaomin & Do, Phuc, 2017. "Editorial," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 1-3.
    11. Yeh, Wei-Chang, 2022. "Novel self-adaptive Monte Carlo simulation based on binary-addition-tree algorithm for binary-state network reliability approximation," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    12. Xian Zhao & Xinqian Huang & Jinglei Sun, 2020. "Reliability modeling and maintenance optimization for the two-unit system with preset self-repairing mechanism," Journal of Risk and Reliability, , vol. 234(2), pages 221-234, April.
    13. Chen, Yuan & Qiu, Qingan & Zhao, Xian, 2022. "Condition-based opportunistic maintenance policies with two-phase inspections for continuous-state systems," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    14. Yadong Zhang & Chao Zhang & Shaoping Wang & Rentong Chen & Mileta M. Tomovic, 2022. "Performance Degradation Based on Importance Change and Application in Dissimilar Redundancy Actuation System," Mathematics, MDPI, vol. 10(5), pages 1-15, March.
    15. Xiaofeng Wang & Shu Guo & Jian Shen & Yang Liu, 2020. "Optimization of preventive maintenance for series manufacturing system by differential evolution algorithm," Journal of Intelligent Manufacturing, Springer, vol. 31(3), pages 745-757, March.
    16. Dui, Hongyan & Zhang, Chi & Tian, Tianzi & Wu, Shaomin, 2022. "Different costs-informed component preventive maintenance with system lifetime changes," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    17. Lyu, Dong & Si, Shubin, 2021. "Importance measure for K-out-of-n: G systems under dynamic random load considering strength degradation," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    18. Zhao, Jiangbin & Si, Shubin & Cai, Zhiqiang & Guo, Peng & Zhu, Wenjin, 2020. "Mission success probability optimization for phased-mission systems with repairable component modules," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    19. Ma, Chenyang & Wang, Qiyu & Cai, Zhiqiang & Si, Shubin & Zhao, Jiangbin, 2021. "Component reassignment for reliability optimization of reconfigurable systems considering component degradation," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    20. Chen, Liwei & Gao, Yansan & Dui, Hongyan & Xing, Liudong, 2021. "Importance measure-based maintenance optimization strategy for pod slewing system," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    21. Xianzhen Huang & Frank PA Coolen, 2018. "Reliability sensitivity analysis of coherent systems based on survival signature," Journal of Risk and Reliability, , vol. 232(6), pages 627-634, December.
    22. Dui, Hongyan & Wu, Shaomin & Zhao, Jiangbin, 2021. "Some extensions of the component maintenance priority," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    23. Nguyen, Thi-Anh-Tuyet & Chou, Shuo-Yan & Yu, Tiffany Hui-Kuang, 2022. "Developing an exhaustive optimal maintenance schedule for offshore wind turbines based on risk-assessment, technical factors and cost-effective evaluation," Energy, Elsevier, vol. 249(C).
    24. Dui, Hongyan & Liu, Meng & Song, Jiaying & Wu, Shaomin, 2023. "Importance measure-based resilience management: Review, methodology and perspectives on maintenance," Reliability Engineering and System Safety, Elsevier, vol. 237(C).

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