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A two-phase inspection model for a single component system with three-stage degradation

Author

Listed:
  • Wang, Huiying
  • Wang, Wenbin
  • Peng, Rui

Abstract

This paper presents a two-phase inspection schedule and an age-based replacement policy for a single plant item contingent on a three-stage degradation process. The two phase inspection schedule can be observed in practice. The three stages are defined as the normal working stage, low-grade defective stage and critical defective stage. When an inspection detects that an item is in the low-grade defective stage, we may delay the preventive replacement action if the time to the age-based replacement is less than or equal to a threshold level. However, if it is above this threshold level, the item will be replaced immediately. If the item is found in the critical defective stage, it is replaced immediately. A hybrid bee colony algorithm is developed to find the optimal solution for the proposed model which has multiple decision variables. A numerical example is conducted to show the efficiency of this algorithm, and simulations are conducted to verify the correctness of the model.

Suggested Citation

  • Wang, Huiying & Wang, Wenbin & Peng, Rui, 2017. "A two-phase inspection model for a single component system with three-stage degradation," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 31-40.
  • Handle: RePEc:eee:reensy:v:158:y:2017:i:c:p:31-40
    DOI: 10.1016/j.ress.2016.10.005
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    References listed on IDEAS

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    1. Wenbin Wang, 2008. "Delay Time Modelling," Springer Series in Reliability Engineering, in: Complex System Maintenance Handbook, chapter 14, pages 345-370, Springer.
    2. Zhao, Jianmin & Chan, A.H.C. & Roberts, C. & Madelin, K.B., 2007. "Reliability evaluation and optimisation of imperfect inspections for a component with multi-defects," Reliability Engineering and System Safety, Elsevier, vol. 92(1), pages 65-73.
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    Full references (including those not matched with items on IDEAS)

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    Cited by:

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    5. Zhang, Fengxia & Shen, Jingyuan & Liao, Haitao & Ma, Yizhong, 2021. "Optimal preventive maintenance policy for a system subject to two-phase imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    6. Peng, Rui & Wu, Di & Xiao, Hui & Xing, Liudong & Gao, Kaiye, 2019. "Redundancy versus protection for a non-reparable phased-mission system subject to external impacts," Reliability Engineering and System Safety, Elsevier, vol. 191(C).
    7. Akcay, Alp, 2022. "An alert-assisted inspection policy for a production process with imperfect condition signals," European Journal of Operational Research, Elsevier, vol. 298(2), pages 510-525.
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    10. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    11. Yousefi, Nooshin & Coit, David W. & Song, Sanling & Feng, Qianmei, 2019. "Optimization of on-condition thresholds for a system of degrading components with competing dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 192(C).
    12. Fei Zhao & Fengfeng Xie & Chenghua Shi & Jianshe Kang, 2017. "A Joint Inspection-Based Preventive Maintenance and Spare Ordering Optimization Policy Using a Three-Stage Failure Process," Complexity, Hindawi, vol. 2017, pages 1-19, November.
    13. Santos, Augusto César de Jesus & Cavalcante, Cristiano Alexandre Virginio & Ren, Junru & Wu, Shaomin, 2023. "A novel delay time modelling method for incorporating reuse actions in three-state single-component systems," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    14. Kaiye Gao & Hui Xiao & Li Qu & Shouyang Wang, 2022. "Optimal interception strategy of air defence missile system considering multiple targets and phases," Journal of Risk and Reliability, , vol. 236(1), pages 138-147, February.
    15. Wang, Jiantai & Ma, Xiaobing & Yang, Li & Qiu, Qingan & Shang, Lijun & Wang, Jingjing, 2024. "A hybrid inspection-replacement policy for multi-stage degradation considering imperfect inspection with variable probabilities," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
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    17. Alberti, A.R. & Neto, W.A. Ferreira & Cavalcante, C.A.V. & Santos, A.C.J., 2022. "Modelling a flexible two-phase inspection-maintenance policy for safety-critical systems considering revised and non-revised inspections," Reliability Engineering and System Safety, Elsevier, vol. 221(C).

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