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A general inspection and opportunistic replacement policy for one-component systems of variable quality

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  • Cavalcante, C.A.V.
  • Lopes, R.S.
  • Scarf, P.A.

Abstract

We model the influence of opportunities in a hybrid inspection and replacement policy. The base policy has two phases: an initial inspection phase in which the system is replaced if found defective; and a later wear-out phase that terminates with replacement and during which there is no inspection. The efficacy of inspection is modelled using the delay time concept. Onto this base model, we introduce events that arise at random and offer opportunities for cost-efficient replacement, and we investigate the efficacy of additional opportunistic replacements within the policy. Furthermore, replacements are considered to be heterogeneous and of variable quality. This is a natural policy for heterogeneous systems. Our analysis suggests that a policy extension that allows opportunities to be utilised offers benefit, in terms of cost-efficiency. This benefit is significant compared to those offered by age-based inspection or preventive replacement. In addition, opportunistic replacement may simplify maintenance planning.

Suggested Citation

  • Cavalcante, C.A.V. & Lopes, R.S. & Scarf, P.A., 2018. "A general inspection and opportunistic replacement policy for one-component systems of variable quality," European Journal of Operational Research, Elsevier, vol. 266(3), pages 911-919.
    • Handle: RePEc:eee:ejores:v:266:y:2018:i:3:p:911-919
    DOI: 10.1016/j.ejor.2017.10.032
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    References listed on IDEAS

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    Cited by:

    1. Wang, Jiantai & Longyan, Tan & Ma, Xiaobing & Gao, Kaiye & Jia, Heping & Yang, Li, 2023. "Prognosis-driven reliability analysis and replacement policy optimization for two-phase continuous degradation," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    2. Dui, Hongyan & Tian, Tianzi & Wu, Shaomin & Xie, Min, 2023. "A cost-informed component maintenance index and its applications," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    3. Alberti, Alexandre R. & Cavalcante, Cristiano A.V., 2020. "A two-scale maintenance policy for protection systems subject to shocks when meeting demands," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    4. Santos, Augusto César de Jesus & Cavalcante, Cristiano Alexandre Virgínio, 2022. "A study on the economic and environmental viability of second-hand items in maintenance policies," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    5. Zhou, Xiaojun & Ning, Xiaohan, 2021. "Maintenance gravity window based opportunistic maintenance scheduling for multi-unit serial systems with stochastic production waits," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    6. Zhao, Yunfei & Smidts, Carol, 2022. "Reinforcement learning for adaptive maintenance policy optimization under imperfect knowledge of the system degradation model and partial observability of system states," Reliability Engineering and System Safety, Elsevier, vol. 224(C).
    7. Li Yang & Yu Zhao & Xiaobing Ma & Qingan Qiu, 2018. "An optimal inspection and replacement policy for a two-unit system," Journal of Risk and Reliability, , vol. 232(6), pages 766-776, December.
    8. Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & Scarf, Philip A., 2021. "Inspection and replacement policy with a fixed periodic schedule," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    9. Sinisterra, Wilfrido Quiñones & Lima, Victor Hugo Resende & Cavalcante, Cristiano Alexandre Virginio & Aribisala, Adetoye Ayokunle, 2023. "A delay-time model to integrate the sequence of resumable jobs, inspection policy, and quality for a single-component system," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    10. Dursun, İpek & Akçay, Alp & van Houtum, Geert-Jan, 2022. "Age-based maintenance under population heterogeneity: Optimal exploration and exploitation," European Journal of Operational Research, Elsevier, vol. 301(3), pages 1007-1020.
    11. Yang, Li & Ye, Zhi-sheng & Lee, Chi-Guhn & Yang, Su-fen & Peng, Rui, 2019. "A two-phase preventive maintenance policy considering imperfect repair and postponed replacement," European Journal of Operational Research, Elsevier, vol. 274(3), pages 966-977.
    12. Truong-Ba, Huy & Cholette, Michael E. & Borghesani, Pietro & Ma, Lin & Kent, Geoff, 2021. "Condition-based inspection policies for boiler heat exchangers," European Journal of Operational Research, Elsevier, vol. 291(1), pages 232-243.
    13. Zhang, Fengxia & Liao, Haitao & Shen, Jingyuan & Ma, Yizhong, 2024. "Optimal maintenance over a finite time horizon for a system under imperfect inspection and dynamic working environment," Reliability Engineering and System Safety, Elsevier, vol. 246(C).
    14. Scarf, P.A. & Cavalcante, C.A.V. & Lopes, R.S., 2019. "Delay-time modelling of a critical system subject to random inspections," European Journal of Operational Research, Elsevier, vol. 278(3), pages 772-782.
    15. Aseem K. Mishra & Divya Shrivastava & Prem Vrat, 2020. "An opportunistic group maintenance model for the multi-unit series system employing Jaya algorithm," OPSEARCH, Springer;Operational Research Society of India, vol. 57(2), pages 603-628, June.
    16. Wu, Jing & Qian, Cunhua & Dohi, Tadashi, 2024. "Optimal opportunity-based age replacement policies in discrete time," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    17. Sinisterra, Wilfrido Quiñones & Cavalcante, Cristiano Alexandre Virgínio, 2020. "An integrated model of production scheduling and inspection planning for resumable jobs," International Journal of Production Economics, Elsevier, vol. 227(C).
    18. Vu, Hai Canh & Do, Phuc & Fouladirad, Mitra & Grall, Antoine, 2020. "Dynamic opportunistic maintenance planning for multi-component redundant systems with various types of opportunities," Reliability Engineering and System Safety, Elsevier, vol. 198(C).
    19. Akcay, Alp, 2022. "An alert-assisted inspection policy for a production process with imperfect condition signals," European Journal of Operational Research, Elsevier, vol. 298(2), pages 510-525.
    20. Wang, Jinhe & Zhang, Xiaohong & Zeng, Jianchao & Zhang, Yunzheng, 2020. "Joint external and internal opportunistic optimisation for wind turbine considering wind velocity," Renewable Energy, Elsevier, vol. 159(C), pages 380-398.
    21. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    22. Yang, Xiuzhen & He, Yihai & Liao, Ruoyu & Cai, Yuqi & Dai, Wei, 2024. "Mission reliability-centered opportunistic maintenance approach for multistate manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 241(C).

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