IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v121y2014icp207-220.html
   My bibliography  Save this article

A preventive maintenance model with a two-level inspection policy based on a three-stage failure process

Author

Listed:
  • Wang, Wenbin
  • Zhao, Fei
  • Peng, Rui

Abstract

Inspection is always an important preventive maintenance (PM) activity and can have different depths and cover all or part of plant systems. This paper introduces a two-level inspection policy model for a single component plant system based on a three-stage failure process. Such a failure process divides the system′s life into three stages: good, minor defective and severe defective stages. The first level of inspection, the minor inspection, can only identify the minor defective stage with a certain probability, but can always reveal the severe defective stage. The major inspection can however identify both defective stages perfectly. Once the system is found to be in the minor defective stage, a shortened inspection interval is adopted. If however the system is found to be in the severe defective stage, we may delay the maintenance action if the time to the next planned PM window is less than a threshold level, but otherwise, replace immediately. This corresponds to the well adopted maintenance policy in practice such as periodic inspections with planned PMs. A numerical example is presented to demonstrate the proposed model by comparing with other models.

Suggested Citation

  • Wang, Wenbin & Zhao, Fei & Peng, Rui, 2014. "A preventive maintenance model with a two-level inspection policy based on a three-stage failure process," Reliability Engineering and System Safety, Elsevier, vol. 121(C), pages 207-220.
    • Handle: RePEc:eee:reensy:v:121:y:2014:i:c:p:207-220
    DOI: 10.1016/j.ress.2013.08.007
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832013002421
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2013.08.007?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wenbin Wang, 2008. "Delay Time Modelling," Springer Series in Reliability Engineering, in: Complex System Maintenance Handbook, chapter 14, pages 345-370, Springer.
    2. Wang, Wenbin, 2009. "An inspection model for a process with two types of inspections and repairs," Reliability Engineering and System Safety, Elsevier, vol. 94(2), pages 526-533.
    3. Wang, Wenbin & Banjevic, Dragan, 2012. "Ergodicity of forward times of the renewal process in a block-based inspection model using the delay time concept," Reliability Engineering and System Safety, Elsevier, vol. 100(C), pages 1-7.
    4. Young Chun, 2009. "Improving product quality by multiple inspections: Prior and posterior planning of serial inspection procedures," IISE Transactions, Taylor & Francis Journals, vol. 41(9), pages 831-842.
    5. Zhao, Jianmin & Chan, A.H.C. & Roberts, C. & Madelin, K.B., 2007. "Reliability evaluation and optimisation of imperfect inspections for a component with multi-defects," Reliability Engineering and System Safety, Elsevier, vol. 92(1), pages 65-73.
    6. Cui, L. R. & Loh, H. T. & Xie, M., 2004. "Sequential inspection strategy for multiple systems under availability requirement," European Journal of Operational Research, Elsevier, vol. 155(1), pages 170-177, May.
    7. Wang, Wenbin, 2012. "An overview of the recent advances in delay-time-based maintenance modelling," Reliability Engineering and System Safety, Elsevier, vol. 106(C), pages 165-178.
    8. Scarf, Philip A. & Cavalcante, Cristiano A.V., 2010. "Hybrid block replacement and inspection policies for a multi-component system with heterogeneous component lives," European Journal of Operational Research, Elsevier, vol. 206(2), pages 384-394, October.
    9. Wang, Wenbin, 2011. "An inspection model based on a three-stage failure process," Reliability Engineering and System Safety, Elsevier, vol. 96(7), pages 838-848.
    10. Jiang, R., 2010. "Optimization of alarm threshold and sequential inspection scheme," Reliability Engineering and System Safety, Elsevier, vol. 95(3), pages 208-215.
    11. Berrade, M.D. & Cavalcante, Cristiano A.V. & Scarf, Philip A., 2012. "Maintenance scheduling of a protection system subject to imperfect inspection and replacement," European Journal of Operational Research, Elsevier, vol. 218(3), pages 716-725.
    12. Taghipour, Sharareh & Banjevic, Dragan & Jardine, Andrew K.S., 2010. "Periodic inspection optimization model for a complex repairable system," Reliability Engineering and System Safety, Elsevier, vol. 95(9), pages 944-952.
    13. Scarf, Philip A. & Cavalcante, Cristiano A.V., 2012. "Modelling quality in replacement and inspection maintenance," International Journal of Production Economics, Elsevier, vol. 135(1), pages 372-381.
    14. Nakagawa, T. & Mizutani, S. & Chen, M., 2010. "A summary of periodic and random inspection policies," Reliability Engineering and System Safety, Elsevier, vol. 95(8), pages 906-911.
    15. Wang, Wenbin & Banjevic, Dragan & Pecht, Michael, 2010. "A multi-component and multi-failure mode inspection model based on the delay time concept," Reliability Engineering and System Safety, Elsevier, vol. 95(8), pages 912-920.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Yang, Li & Ma, Xiaobing & Zhai, Qingqing & Zhao, Yu, 2016. "A delay time model for a mission-based system subject to periodic and random inspection and postponed replacement," Reliability Engineering and System Safety, Elsevier, vol. 150(C), pages 96-104.
    2. Santos, Augusto César de Jesus & Cavalcante, Cristiano Alexandre Virgínio, 2022. "A study on the economic and environmental viability of second-hand items in maintenance policies," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    3. Zhang, Fengxia & Shen, Jingyuan & Liao, Haitao & Ma, Yizhong, 2021. "Optimal preventive maintenance policy for a system subject to two-phase imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    4. Ke Chen & Xian Zhao & Qingan Qiu, 2022. "Optimal Task Abort and Maintenance Policies Considering Time Redundancy," Mathematics, MDPI, vol. 10(9), pages 1-16, April.
    5. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    6. Yang, Li & Ye, Zhi-sheng & Lee, Chi-Guhn & Yang, Su-fen & Peng, Rui, 2019. "A two-phase preventive maintenance policy considering imperfect repair and postponed replacement," European Journal of Operational Research, Elsevier, vol. 274(3), pages 966-977.
    7. Qiu, Qingan & Cui, Lirong, 2019. "Optimal mission abort policy for systems subject to random shocks based on virtual age process," Reliability Engineering and System Safety, Elsevier, vol. 189(C), pages 11-20.
    8. Yang, Li & Ma, Xiaobing & Peng, Rui & Zhai, Qingqing & Zhao, Yu, 2017. "A preventive maintenance policy based on dependent two-stage deterioration and external shocks," Reliability Engineering and System Safety, Elsevier, vol. 160(C), pages 201-211.
    9. Lam, Ji Ye Janet & Banjevic, Dragan, 2015. "A myopic policy for optimal inspection scheduling for condition based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 1-11.
    10. Duan, Chaoqun & Makis, Viliam & Deng, Chao, 2020. "A two-level Bayesian early fault detection for mechanical equipment subject to dependent failure modes," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    11. Wang, Huiying & Wang, Wenbin & Peng, Rui, 2017. "A two-phase inspection model for a single component system with three-stage degradation," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 31-40.
    12. Zhang, Zihan & Yang, Li, 2020. "Postponed maintenance scheduling integrating state variation and environmental impact," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    13. Hajipour, Yassin & Taghipour, Sharareh, 2016. "Non-periodic inspection optimization of multi-component and k-out-of-m systems," Reliability Engineering and System Safety, Elsevier, vol. 156(C), pages 228-243.
    14. Zhang, Jian & Huang, Xiaoyan & Fang, Youtong & Zhou, Jing & Zhang, He & Li, Jing, 2016. "Optimal inspection-based preventive maintenance policy for three-state mechanical components under competing failure modes," Reliability Engineering and System Safety, Elsevier, vol. 152(C), pages 95-103.
    15. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    16. Fei Zhao & Fengfeng Xie & Chenghua Shi & Jianshe Kang, 2017. "A Joint Inspection-Based Preventive Maintenance and Spare Ordering Optimization Policy Using a Three-Stage Failure Process," Complexity, Hindawi, vol. 2017, pages 1-19, November.
    17. Wang, Jiantai & Ma, Xiaobing & Yang, Li & Qiu, Qingan & Shang, Lijun & Wang, Jingjing, 2024. "A hybrid inspection-replacement policy for multi-stage degradation considering imperfect inspection with variable probabilities," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    18. Zhang, Fengxia & Shen, Jingyuan & Ma, Yizhong, 2020. "Optimal maintenance policy considering imperfect repairs and non-constant probabilities of inspection errors," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    19. Alberti, A.R. & Neto, W.A. Ferreira & Cavalcante, C.A.V. & Santos, A.C.J., 2022. "Modelling a flexible two-phase inspection-maintenance policy for safety-critical systems considering revised and non-revised inspections," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    20. Kui Wang & Chao Deng & Lili Ding, 2020. "Optimal Condition-Based Maintenance Strategy for Multi-Component Systems under Degradation Failures," Energies, MDPI, vol. 13(17), pages 1-12, August.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Yang, Li & Ma, Xiaobing & Zhai, Qingqing & Zhao, Yu, 2016. "A delay time model for a mission-based system subject to periodic and random inspection and postponed replacement," Reliability Engineering and System Safety, Elsevier, vol. 150(C), pages 96-104.
    2. Seyedhosseini, Seyed Mohammad & Moakedi, Hamid & Shahanaghi, Kamran, 2018. "Imperfect inspection optimization for a two-component system subject to hidden and two-stage revealed failures over a finite time horizon," Reliability Engineering and System Safety, Elsevier, vol. 174(C), pages 141-156.
    3. Wang, Huiying & Wang, Wenbin & Peng, Rui, 2017. "A two-phase inspection model for a single component system with three-stage degradation," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 31-40.
    4. Wang, Wenbin, 2012. "An overview of the recent advances in delay-time-based maintenance modelling," Reliability Engineering and System Safety, Elsevier, vol. 106(C), pages 165-178.
    5. Flage, Roger, 2014. "A delay time model with imperfect and failure-inducing inspections," Reliability Engineering and System Safety, Elsevier, vol. 124(C), pages 1-12.
    6. van Oosterom, C.D. & Elwany, A.H. & Çelebi, D. & van Houtum, G.J., 2014. "Optimal policies for a delay time model with postponed replacement," European Journal of Operational Research, Elsevier, vol. 232(1), pages 186-197.
    7. Santos, Augusto César de Jesus & Cavalcante, Cristiano Alexandre Virgínio, 2022. "A study on the economic and environmental viability of second-hand items in maintenance policies," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    8. Levitin, Gregory & Finkelstein, Maxim & Huang, Hong-Zhong, 2019. "Scheduling of imperfect inspections for reliability critical systems with shock-driven defects and delayed failures," Reliability Engineering and System Safety, Elsevier, vol. 189(C), pages 89-98.
    9. Hui-Ying Wang & Zhao-Qiang Wang, 2022. "A condition-based preventive replacement policy with imperfect manual inspection for a two-stage deterioration process," Journal of Risk and Reliability, , vol. 236(2), pages 225-236, April.
    10. Xufeng Zhao & Toshio Nakagawa, 2015. "Optimal periodic and random inspections with first, last and overtime policies," International Journal of Systems Science, Taylor & Francis Journals, vol. 46(9), pages 1648-1660, July.
    11. Berrade, M.D. & Scarf, P.A. & Cavalcante, C.A.V., 2018. "Conditional inspection and maintenance of a system with two interacting components," European Journal of Operational Research, Elsevier, vol. 268(2), pages 533-544.
    12. Berrade, M.D. & Scarf, P.A. & Cavalcante, C.A.V. & Dwight, R.A., 2013. "Imperfect inspection and replacement of a system with a defective state: A cost and reliability analysis," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 80-87.
    13. Peng, Rui & Liu, Bin & Zhai, Qingqing & Wang, Wenbin, 2019. "Optimal maintenance strategy for systems with two failure modes," Reliability Engineering and System Safety, Elsevier, vol. 188(C), pages 624-632.
    14. Wang, Wenbin & Banjevic, Dragan, 2012. "Ergodicity of forward times of the renewal process in a block-based inspection model using the delay time concept," Reliability Engineering and System Safety, Elsevier, vol. 100(C), pages 1-7.
    15. Wang, Wenbin, 2011. "An inspection model based on a three-stage failure process," Reliability Engineering and System Safety, Elsevier, vol. 96(7), pages 838-848.
    16. Zahedi-Hosseini, Farhad & Scarf, Philip & Syntetos, Aris, 2017. "Joint optimisation of inspection maintenance and spare parts provisioning: a comparative study of inventory policies using simulation and survey data," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 306-316.
    17. Liu, Xuejuan & Wang, Wenbin & Peng, Rui, 2015. "An integrated production, inventory and preventive maintenance model for a multi-product production system," Reliability Engineering and System Safety, Elsevier, vol. 137(C), pages 76-86.
    18. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    19. Berrade, M.D. & Cavalcante, C.A.V. & Scarf, P.A., 2013. "Modelling imperfect inspection over a finite horizon," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 18-29.
    20. Xuejuan Liu & Wenbin Wang & Rui Peng & Fei Zhao, 2015. "A delay-time-based inspection model for parallel systems," Journal of Risk and Reliability, , vol. 229(6), pages 556-567, December.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:121:y:2014:i:c:p:207-220. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.