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Joint optimization for inspection and replacement model based on a three-stage failure process

Author

Listed:
  • Ruifeng Yang

    (Mechanical Engineering College)

  • Jianshe Kang

    (Mechanical Engineering College)

Abstract

Preventive maintenance (PM) is still a dominant policy in industry and inspections are necessary PM activities. An inspection model based on a three-stage failure process under the age-based preventive replacement policy for a single component system is proposed. The three-stage failure process divides the lifetime of the system into four states: normal, minor defective, severe defective and failure, which is closer to reality. The system is renewed at the time that the severe defective stage is identified and at failure. Moreover, the system is replaced once reaching the certain age T under the age-based replacement policy. However, two different cost models are proposed depending on the different options at the time of identifying the minor defective stage. A numerical example is presented to demonstrate the efficiency of the proposed models.

Suggested Citation

  • Ruifeng Yang & Jianshe Kang, 2017. "Joint optimization for inspection and replacement model based on a three-stage failure process," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 8(1), pages 118-128, January.
    • Handle: RePEc:spr:ijsaem:v:8:y:2017:i:1:d:10.1007_s13198-015-0351-9
    DOI: 10.1007/s13198-015-0351-9
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    References listed on IDEAS

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    1. Wenbin Wang, 2008. "Delay Time Modelling," Springer Series in Reliability Engineering, in: Complex System Maintenance Handbook, chapter 14, pages 345-370, Springer.
    2. Wang, Wenbin, 2011. "An inspection model based on a three-stage failure process," Reliability Engineering and System Safety, Elsevier, vol. 96(7), pages 838-848.
    3. Robin P. Nicolai & Rommert Dekker, 2008. "Optimal Maintenance of Multi-component Systems: A Review," Springer Series in Reliability Engineering, in: Complex System Maintenance Handbook, chapter 11, pages 263-286, Springer.
    4. Wang, Wenbin, 2013. "Models of inspection, routine service, and replacement for a serviceable one-component system," Reliability Engineering and System Safety, Elsevier, vol. 116(C), pages 57-63.
    5. Wang, Wenbin, 2012. "An overview of the recent advances in delay-time-based maintenance modelling," Reliability Engineering and System Safety, Elsevier, vol. 106(C), pages 165-178.
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