IDEAS home Printed from https://ideas.repec.org/a/hin/complx/8319485.html
   My bibliography  Save this article

A Joint Inspection-Based Preventive Maintenance and Spare Ordering Optimization Policy Using a Three-Stage Failure Process

Author

Listed:
  • Fei Zhao
  • Fengfeng Xie
  • Chenghua Shi
  • Jianshe Kang

Abstract

Separated decision-making for maintenance and spare ordering is unrealistic in the industry, so this paper aims to optimize them together. A joint policy of inspection-based preventive maintenance (PM) and spare ordering considering two modes of spare ordering, namely, a regular order and an emergency order, is proposed for single-unit systems using a three-stage failure process. If the system is recognized to be in the minor defective stage, the original inspection interval is shortened and a regular order is placed. However, replacement is undertaken preventively or correctively if the severe defective stage is identified or a failure occurs. Depending on the system state and the state of the regular ordered spare when replacement is needed, all possible scenarios are considered to construct optimization model I . The decision variables are the optimal inspection interval and the times of shortening the original inspection interval. Additionally, model II on the basis of an assumption that the spare is always ordered at time 0 is also developed. The results from a numerical example illustrated the applicability and the effectiveness of model compared to model II , and the irregular inspection policy is validated to be cost-saving compared to the regular inspection policy.

Suggested Citation

  • Fei Zhao & Fengfeng Xie & Chenghua Shi & Jianshe Kang, 2017. "A Joint Inspection-Based Preventive Maintenance and Spare Ordering Optimization Policy Using a Three-Stage Failure Process," Complexity, Hindawi, vol. 2017, pages 1-19, November.
    • Handle: RePEc:hin:complx:8319485
    DOI: 10.1155/2017/8319485
    as

    Download full text from publisher

    File URL: http://downloads.hindawi.com/journals/8503/2017/8319485.pdf
    Download Restriction: no
    File URL: http://downloads.hindawi.com/journals/8503/2017/8319485.xml
    Download Restriction: no
    File URL: https://libkey.io/10.1155/2017/8319485?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Wang, Huiying & Wang, Wenbin & Peng, Rui, 2017. "A two-phase inspection model for a single component system with three-stage degradation," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 31-40.
    2. Dimitrakos, T.D. & Kyriakidis, E.G., 2007. "An improved algorithm for the computation of the optimal repair/replacement policy under general repairs," European Journal of Operational Research, Elsevier, vol. 182(2), pages 775-782, October.
    3. Wang, Wenbin & Zhao, Fei & Peng, Rui, 2014. "A preventive maintenance model with a two-level inspection policy based on a three-stage failure process," Reliability Engineering and System Safety, Elsevier, vol. 121(C), pages 207-220.
    4. Do, Phuc & Vu, Hai Canh & Barros, Anne & Bérenguer, Christophe, 2015. "Maintenance grouping for multi-component systems with availability constraints and limited maintenance teams," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 56-67.
    5. Shey-Huei Sheu & Chin-Chih Chang & Yu-Hung Chien, 2011. "Optimal age-replacement time with minimal repair based on cumulative repair-cost limit for a system subject to shocks," Annals of Operations Research, Springer, vol. 186(1), pages 317-329, June.
    6. Chen, Nan & Ye, Zhi-Sheng & Xiang, Yisha & Zhang, Linmiao, 2015. "Condition-based maintenance using the inverse Gaussian degradation model," European Journal of Operational Research, Elsevier, vol. 243(1), pages 190-199.
    7. Wang, Wenbin, 2011. "An inspection model based on a three-stage failure process," Reliability Engineering and System Safety, Elsevier, vol. 96(7), pages 838-848.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    2. Zhang, Fengxia & Shen, Jingyuan & Liao, Haitao & Ma, Yizhong, 2021. "Optimal preventive maintenance policy for a system subject to two-phase imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    3. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    4. Yang, Li & Ye, Zhi-sheng & Lee, Chi-Guhn & Yang, Su-fen & Peng, Rui, 2019. "A two-phase preventive maintenance policy considering imperfect repair and postponed replacement," European Journal of Operational Research, Elsevier, vol. 274(3), pages 966-977.
    5. Wang, Huiying & Wang, Wenbin & Peng, Rui, 2017. "A two-phase inspection model for a single component system with three-stage degradation," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 31-40.
    6. Zhang, Fengxia & Shen, Jingyuan & Ma, Yizhong, 2020. "Optimal maintenance policy considering imperfect repairs and non-constant probabilities of inspection errors," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    7. Wang, Jia & Han, Xu & Zhang, Yun-an & Bai, Guanghan, 2021. "Modeling the varying effects of shocks for a multi-stage degradation process," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    8. Alberti, A.R. & Neto, W.A. Ferreira & Cavalcante, C.A.V. & Santos, A.C.J., 2022. "Modelling a flexible two-phase inspection-maintenance policy for safety-critical systems considering revised and non-revised inspections," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    9. Peng, Rui & Liu, Bin & Zhai, Qingqing & Wang, Wenbin, 2019. "Optimal maintenance strategy for systems with two failure modes," Reliability Engineering and System Safety, Elsevier, vol. 188(C), pages 624-632.
    10. Wang, Jiantai & Ma, Xiaobing & Yang, Li & Qiu, Qingan & Shang, Lijun & Wang, Jingjing, 2024. "A hybrid inspection-replacement policy for multi-stage degradation considering imperfect inspection with variable probabilities," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    11. Caiyun Niu & Xiaolin Liang & Bingfeng Ge & Xue Tian & Yingwu Chen, 2016. "Optimal replacement policy for a repairable system with deterioration based on a renewal-geometric process," Annals of Operations Research, Springer, vol. 244(1), pages 49-66, September.
    12. Peng, Rui & Wu, Di & Xiao, Hui & Xing, Liudong & Gao, Kaiye, 2019. "Redundancy versus protection for a non-reparable phased-mission system subject to external impacts," Reliability Engineering and System Safety, Elsevier, vol. 191(C).
    13. Zhang, Jian-Xun & Hu, Chang-Hua & He, Xiao & Si, Xiao-Sheng & Liu, Yang & Zhou, Dong-Hua, 2017. "Lifetime prognostics for deteriorating systems with time-varying random jumps," Reliability Engineering and System Safety, Elsevier, vol. 167(C), pages 338-350.
    14. Zhang, Jian-Xun & Si, Xiao-Sheng & Du, Dang-Bo & Hu, Chang-Hua & Hu, Chen, 2020. "A novel iterative approach of lifetime estimation for standby systems with deteriorating spare parts," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    15. Havinga, Maik J.A. & de Jonge, Bram, 2020. "Condition-based maintenance in the cyclic patrolling repairman problem," International Journal of Production Economics, Elsevier, vol. 222(C).
    16. Jianxun Zhang & Xiao He & Xiaosheng Si & Changhua Hu & Donghua Zhou, 2017. "A Novel Multi-Phase Stochastic Model for Lithium-Ion Batteries’ Degradation with Regeneration Phenomena," Energies, MDPI, vol. 10(11), pages 1-24, October.
    17. Liu, Gehui & Chen, Shaokuan & Ho, Tinkin & Ran, Xinchen & Mao, Baohua & Lan, Zhen, 2022. "Optimum opportunistic maintenance schedule over variable horizons considering multi-stage degradation and dynamic strategy," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    18. Dilaver, Halit Metehan & Akçay, Alp & van Houtum, Geert-Jan, 2023. "Integrated planning of asset-use and dry-docking for a fleet of maritime assets," International Journal of Production Economics, Elsevier, vol. 256(C).
    19. Yonit Barron, 2018. "Group maintenance policies for an R-out-of-N system with phase-type distribution," Annals of Operations Research, Springer, vol. 261(1), pages 79-105, February.
    20. Flage, Roger, 2014. "A delay time model with imperfect and failure-inducing inspections," Reliability Engineering and System Safety, Elsevier, vol. 124(C), pages 1-12.

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:hin:complx:8319485. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Mohamed Abdelhakeem (email available below). General contact details of provider: https://www.hindawi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.