IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v241y2024ics0951832023006075.html
   My bibliography  Save this article

Mission reliability-centered opportunistic maintenance approach for multistate manufacturing systems

Author

Listed:
  • Yang, Xiuzhen
  • He, Yihai
  • Liao, Ruoyu
  • Cai, Yuqi
  • Dai, Wei

Abstract

Reliability-centered maintenance (RCM) is proactive maintenance that ensures the safe and economical operation of manufacturing systems. Previous studies on RCM for manufacturing systems based on basic reliability ignore the operational characteristics and functional requirements of a manufacturing system. Opportunistic maintenance can reasonably arrange maintenance scheduling and allocate maintenance resources. Therefore, this paper proposes a mission reliability-centered opportunistic maintenance optimization model for multistate manufacturing systems to realize the optimal combination of maintenance activities of multistate manufacturing systems. First, the failure mechanism caused by two types of quality defects of multistate manufacturing systems is expounded. A novel mission reliability connotation is proposed on the basis of the aforementioned mechanism, and the mission reliability-centered opportunistic maintenance principle is explained. Second, a mission reliability evaluation model is introduced to predict the actual operational state of manufacturing systems based on quantitative analysis of physical and functional failures. This model considers the relationship between production tasks, machine degradation, and product quality. Third, an opportunistic maintenance model for multistate manufacturing systems is proposed on the basis of mission reliability analysis, and the optimal maintenance strategy is obtained. Finally, the subway flow receiver manufacturing system is adopted to verify the effectiveness of the proposed approach.

Suggested Citation

  • Yang, Xiuzhen & He, Yihai & Liao, Ruoyu & Cai, Yuqi & Dai, Wei, 2024. "Mission reliability-centered opportunistic maintenance approach for multistate manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    • Handle: RePEc:eee:reensy:v:241:y:2024:i:c:s0951832023006075
    DOI: 10.1016/j.ress.2023.109693
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832023006075
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2023.109693?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhang, Lin & Chen, Xiaohui & Khatab, Abdelhakim & An, Youjun, 2022. "Optimizing imperfect preventive maintenance in multi-component repairable systems under s-dependent competing risks," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    2. Cai, Baoping & Zhang, Yanping & Wang, Haifeng & Liu, Yonghong & Ji, Renjie & Gao, Chuntan & Kong, Xiangdi & Liu, Jing, 2021. "Resilience evaluation methodology of engineering systems with dynamic-Bayesian-network-based degradation and maintenance," Reliability Engineering and System Safety, Elsevier, vol. 209(C).
    3. Dinh, Duc-Hanh & Do, Phuc & Iung, Benoit, 2022. "Multi-level opportunistic predictive maintenance for multi-component systems with economic dependence and assembly/disassembly impacts," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    4. Liao, Ruoyu & He, Yihai & Feng, Tianyu & Yang, Xiuzhen & Dai, Wei & Zhang, Weifang, 2023. "Mission reliability-driven risk-based predictive maintenance approach of multistate manufacturing system," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    5. Cavalcante, C.A.V. & Lopes, R.S. & Scarf, P.A., 2018. "A general inspection and opportunistic replacement policy for one-component systems of variable quality," European Journal of Operational Research, Elsevier, vol. 266(3), pages 911-919.
    6. Cai, Baoping & Xie, Min & Liu, Yonghong & Liu, Yiliu & Feng, Qiang, 2018. "Availability-based engineering resilience metric and its corresponding evaluation methodology," Reliability Engineering and System Safety, Elsevier, vol. 172(C), pages 216-224.
    7. Liu, Gehui & Chen, Shaokuan & Ho, Tinkin & Ran, Xinchen & Mao, Baohua & Lan, Zhen, 2022. "Optimum opportunistic maintenance schedule over variable horizons considering multi-stage degradation and dynamic strategy," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    8. He, Yihai & Zhao, Yixiao & Han, Xiao & Zhou, Di & Wang, Wenzhuo, 2020. "Functional risk-oriented health prognosis approach for intelligent manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 203(C).
    9. Li, Yao & He, Yihai & Liao, Ruoyu & Zheng, Xin & Dai, Wei, 2022. "Integrated predictive maintenance approach for multistate manufacturing system considering geometric and non-geometric defects of products," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    10. GAO, Guibing & ZHOU, Dengming & TANG, Hao & HU, Xin, 2021. "An Intelligent Health diagnosis and Maintenance Decision-making approach in Smart Manufacturing," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    11. Han, Xiao & Wang, Zili & Xie, Min & He, Yihai & Li, Yao & Wang, Wenzhuo, 2021. "Remaining useful life prediction and predictive maintenance strategies for multi-state manufacturing systems considering functional dependence," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    12. Leonenko, Nikolai & Scalas, Enrico & Trinh, Mailan, 2017. "The fractional non-homogeneous Poisson process," Statistics & Probability Letters, Elsevier, vol. 120(C), pages 147-156.
    13. Xia, Tangbin & Dong, Yifan & Xiao, Lei & Du, Shichang & Pan, Ershun & Xi, Lifeng, 2018. "Recent advances in prognostics and health management for advanced manufacturing paradigms," Reliability Engineering and System Safety, Elsevier, vol. 178(C), pages 255-268.
    14. Haohao Shi & Ji Zhang & Enrico Zio & Xufeng Zhao, 2023. "Opportunistic maintenance policies for multi-machine production systems with quality and availability improvement," Post-Print hal-04103539, HAL.
    15. Lin, Danping & Jin, Baoping & Chang, Daofang, 2020. "A PSO approach for the integrated maintenance model," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    16. Shi, Haohao & Zhang, Ji & Zio, Enrico & Zhao, Xufeng, 2023. "Opportunistic maintenance policies for multi-machine production systems with quality and availability improvement," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liao, Ruoyu & He, Yihai & Feng, Tianyu & Yang, Xiuzhen & Dai, Wei & Zhang, Weifang, 2023. "Mission reliability-driven risk-based predictive maintenance approach of multistate manufacturing system," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    2. Li, Yao & He, Yihai & Liao, Ruoyu & Zheng, Xin & Dai, Wei, 2022. "Integrated predictive maintenance approach for multistate manufacturing system considering geometric and non-geometric defects of products," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    3. Wang, Wenzhuo & He, Yihai & Liao, Ruoyu & Cai, Yuqi & Zheng, Xin & Zhao, Yu, 2022. "Mission reliability driven functional healthy state modeling approach considering production rhythm and workpiece quality for manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    4. Dinh, Duc-Hanh & Do, Phuc & Iung, Benoit & Nguyen, Pham-The-Nhan, 2024. "Reliability modeling and opportunistic maintenance optimization for a multicomponent system with structural dependence," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    5. Li, Xin & Zhong, Xiang & Shao, Haidong & Han, Te & Shen, Changqing, 2021. "Multi-sensor gearbox fault diagnosis by using feature-fusion covariance matrix and multi-Riemannian kernel ridge regression," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    6. Yang, Xiuzhen & He, Yihai & Liao, Ruoyu & Cai, Yuqi & Ai, Jun, 2022. "Integrated mission reliability modeling based on extended quality state task network for intelligent multistate manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 223(C).
    7. Li, Yao & He, Yihai & Ai, Jun & Wang, Chengcheng & Han, Xiao & Liao, Ruoyu & Yang, Xiuzhen, 2022. "Functional health prognosis approach of multi-station manufacturing system considering coupling operational factors," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    8. Zhu, Mixin & Zhou, Xiaojun, 2023. "Hierarchical-clustering-based joint optimization of spare part provision and maintenance scheduling for serial-parallel multi-station manufacturing systems," International Journal of Production Economics, Elsevier, vol. 264(C).
    9. Mottahedi, Adel & Sereshki, Farhang & Ataei, Mohammad & Qarahasanlou, Ali Nouri & Barabadi, Abbas, 2021. "Resilience estimation of critical infrastructure systems: Application of expert judgment," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    10. Dui, Hongyan & Liu, Meng & Song, Jiaying & Wu, Shaomin, 2023. "Importance measure-based resilience management: Review, methodology and perspectives on maintenance," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    11. Jiang, Qiangqiang & Cai, Baoping & Zhang, Yanping & Xie, Min & Liu, Cuiwei, 2023. "Resilience assessment methodology of natural gas network system under random leakage," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    12. Vrignat, Pascal & Kratz, Frédéric & Avila, Manuel, 2022. "Sustainable manufacturing, maintenance policies, prognostics and health management: A literature review," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    13. Sinisterra, Wilfrido Quiñones & Lima, Victor Hugo Resende & Cavalcante, Cristiano Alexandre Virginio & Aribisala, Adetoye Ayokunle, 2023. "A delay-time model to integrate the sequence of resumable jobs, inspection policy, and quality for a single-component system," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    14. Liao, Ruoyu & He, Yihai & Zhang, Jishan & Zheng, Xin & Zhang, Anqi & Zhang, Weifang, 2023. "Reliability proactive control approach based on product key reliability characteristics in manufacturing process," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    15. Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & Scarf, Philip A., 2021. "Inspection and replacement policy with a fixed periodic schedule," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    16. Pedersen, Tom Ivar & Vatn, Jørn, 2022. "Optimizing a condition-based maintenance policy by taking the preferences of a risk-averse decision maker into account," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    17. Zhou, Jian & Coit, David W. & Felder, Frank A. & Tsianikas, Stamatis, 2023. "Combined optimization of system reliability improvement and resilience with mixed cascading failures in dependent network systems," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    18. Sun, Hao & Yang, Ming & Wang, Haiqing, 2022. "A virtual experiment for measuring system resilience: A case of chemical process systems," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    19. Chen, Zhaoxiang & Chen, Zhen & Zhou, Di & Pan, Ershun, 2023. "Energy-oriented opportunistic maintenance optimization of continuous process manufacturing systems with two types of stochastic durations," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    20. Shi, Haohao & Zhang, Ji & Zio, Enrico & Zhao, Xufeng, 2023. "Opportunistic maintenance policies for multi-machine production systems with quality and availability improvement," Reliability Engineering and System Safety, Elsevier, vol. 234(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:241:y:2024:i:c:s0951832023006075. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.