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Applying work flow control in make-to-order job shops

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  • Harrod, Steven
  • Kanet, John J.

Abstract

This paper considers work flow control within a make-to-order job shop, which in this presentation differs from either a just-in-time (JIT) or make-to-inventory system because finished goods due dates are externally determined and early delivery of finished goods is prohibited. In particular, this paper considers the cross-effects of both choice of work flow control method and queue discipline at each work center. An experimental approach, using discrete event simulation, evaluates a five work center job shop with independent, randomly selected process sequences and process times over an experimental matrix of four work flow controls (uncontrolled, Kanban, CONWIP, and POLCA) and three queuing disciplines (first come first serve, shortest operation processing time, and earliest operation due date).

Suggested Citation

  • Harrod, Steven & Kanet, John J., 2013. "Applying work flow control in make-to-order job shops," International Journal of Production Economics, Elsevier, vol. 143(2), pages 620-626.
    • Handle: RePEc:eee:proeco:v:143:y:2013:i:2:p:620-626
    DOI: 10.1016/j.ijpe.2012.02.017
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    References listed on IDEAS

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    1. Fernandes, Nuno Octavio & do Carmo-Silva, Silvio, 2006. "Generic POLCA--A production and materials flow control mechanism for quick response manufacturing," International Journal of Production Economics, Elsevier, vol. 104(1), pages 74-84, November.
    2. Wallace J. Hopp & Mark L. Spearman, 2004. "To Pull or Not to Pull: What Is the Question?," Manufacturing & Service Operations Management, INFORMS, vol. 6(2), pages 133-148, August.
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    Cited by:

    1. Matthias Thürer & Nuno O. Fernandes & Mark Stevenson, 2020. "Material Flow Control in High‐Variety Make‐to‐Order Shops: Combining COBACABANA and POLCA," Production and Operations Management, Production and Operations Management Society, vol. 29(9), pages 2138-2152, September.
    2. Thürer, Matthias & Land, Martin J. & Stevenson, Mark, 2014. "Card-based workload control for job shops: Improving COBACABANA," International Journal of Production Economics, Elsevier, vol. 147(PA), pages 180-188.
    3. Thürer, Matthias & Land, Martin J. & Stevenson, Mark & Fredendall, Lawrence D., 2016. "Card-based delivery date promising in high-variety manufacturing with order release control," International Journal of Production Economics, Elsevier, vol. 172(C), pages 19-30.
    4. Guodong Huang & Jie Chen & Yacob Khojasteh, 2021. "A cyber-physical system deployment based on pull strategies for one-of-a-kind production with limited resources," Journal of Intelligent Manufacturing, Springer, vol. 32(2), pages 579-596, February.
    5. Kasper, T.A. Arno & Land, Martin J. & Teunter, Ruud H., 2023. "Towards System State Dispatching in High‐Variety Manufacturing," Omega, Elsevier, vol. 114(C).
    6. Maico Roris Severino & Moacir Godinho Filho, 2019. "POLCA system for supply chain management: simulation in the automotive industry," Journal of Intelligent Manufacturing, Springer, vol. 30(3), pages 1271-1289, March.
    7. Davide Mezzogori & Giovanni Romagnoli & Francesco Zammori, 2021. "Defining accurate delivery dates in make to order job-shops managed by workload control," Flexible Services and Manufacturing Journal, Springer, vol. 33(4), pages 956-991, December.
    8. Matthias Thürer & Nuno O. Fernandes & Mark Stevenson & Cristovao Silva & Silvio Carmo-Silva, 2019. "POLC-A: an assessment of POLCA’s authorization element," Journal of Intelligent Manufacturing, Springer, vol. 30(6), pages 2435-2447, August.

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