IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v117y2009i1p97-103.html
   My bibliography  Save this article

Cobacabana (control of balance by card-based navigation): A card-based system for job shop control

Author

Listed:
  • Land, Martin J.

Abstract

Existing card-based production control systems such as Kanban are mostly dedicated to repetitive production environments. Cards-based systems for job shop control are lacking, while particularly this industry segment shows a need for simple control systems. This paper aims at filling the gap by presenting a simple card-based system for job shop control, the Cobacabana (control of balance by card-based navigation) system. It is based on the concept of workload control (WLC), which has already proven its value in job shops. Developments towards more robust norms now allow for transforming the WLC concept into a simple card-based system, with loops of cards accompanying orders from release until completion at critical work centers. Cards returning from work centers authorize the planner to release new orders. A card-based display supports the planner with an overview of the shop floor situation, based on non-released cards. An additional loop of cards between sales and planning enables support of the order acceptance and due date promising function. A card-based acceptance display indicates what delivery dates are realistic, considering the current workload situation. Both the scientific roots of the system and practical implementation issues are discussed in this paper.

Suggested Citation

  • Land, Martin J., 2009. "Cobacabana (control of balance by card-based navigation): A card-based system for job shop control," International Journal of Production Economics, Elsevier, vol. 117(1), pages 97-103, January.
    • Handle: RePEc:eee:proeco:v:117:y:2009:i:1:p:97-103
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925-5273(08)00309-5
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. VANDAELE, Nico & CLAERHOUT, Diederik & VAN NIEUWENHUYSE, Inneke & CREMMERY, Rony, "undated". "E-POLCA to control multi-product, multi-machine job shops," Working Papers 2005007, University of Antwerp, Faculty of Business and Economics.
    2. Land, Martin, 2006. "Parameters and sensitivity in workload control," International Journal of Production Economics, Elsevier, vol. 104(2), pages 625-638, December.
    3. Stevenson, Mark & Hendry, Linda C., 2006. "Aggregate load-oriented workload control: A review and a re-classification of a key approach," International Journal of Production Economics, Elsevier, vol. 104(2), pages 676-693, December.
    4. Land, Martin & Gaalman, Gerard, 1996. "Workload control concepts in job shops A critical assessment," International Journal of Production Economics, Elsevier, vol. 46(1), pages 535-548, December.
    5. Oosterman, Bas & Land, Martin & Gaalman, Gerard, 2000. "The influence of shop characteristics on workload control," International Journal of Production Economics, Elsevier, vol. 68(1), pages 107-119, October.
    6. Fernandes, Nuno Octavio & do Carmo-Silva, Silvio, 2006. "Generic POLCA--A production and materials flow control mechanism for quick response manufacturing," International Journal of Production Economics, Elsevier, vol. 104(1), pages 74-84, November.
    7. Perona, Marco & Portioli, Alberto, 1998. "The impact of parameters setting in load oriented manufacturing control," International Journal of Production Economics, Elsevier, vol. 55(2), pages 133-142, July.
    8. Henrich, Peter & Land, Martin & Gaalman, Gerard, 2004. "Exploring applicability of the workload control concept," International Journal of Production Economics, Elsevier, vol. 90(2), pages 187-198, July.
    9. Henrich, Peter & Land, Martin & Gaalman, Gerard, 2006. "Grouping machines for effective workload control," International Journal of Production Economics, Elsevier, vol. 104(1), pages 125-142, November.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Thürer, Matthias & Stevenson, Mark, 2021. "Improving superfluous load avoidance release (SLAR): A new load-based SLAR mechanism," International Journal of Production Economics, Elsevier, vol. 231(C).
    2. Thürer, Matthias & Stevenson, Mark & Protzman, Charles W., 2015. "COBACABANA (Control of Balance by Card Based Navigation): An alternative to kanban in the pure flow shop?," International Journal of Production Economics, Elsevier, vol. 166(C), pages 143-151.
    3. Matthias Thürer & Nuno O. Fernandes & Mark Stevenson, 2020. "Material Flow Control in High‐Variety Make‐to‐Order Shops: Combining COBACABANA and POLCA," Production and Operations Management, Production and Operations Management Society, vol. 29(9), pages 2138-2152, September.
    4. Thürer, Matthias & Land, Martin J. & Stevenson, Mark, 2014. "Card-based workload control for job shops: Improving COBACABANA," International Journal of Production Economics, Elsevier, vol. 147(PA), pages 180-188.
    5. Thürer, Matthias & Land, Martin J. & Stevenson, Mark & Fredendall, Lawrence D., 2016. "Card-based delivery date promising in high-variety manufacturing with order release control," International Journal of Production Economics, Elsevier, vol. 172(C), pages 19-30.
    6. Peng Lin & Leidi Shen & Zhiheng Zhao & George Q. Huang, 2019. "Graduation manufacturing system: synchronization with IoT-enabled smart tickets," Journal of Intelligent Manufacturing, Springer, vol. 30(8), pages 2885-2900, December.
    7. Matthias Thürer & Mark Stevenson, 2016. "Card-based delivery date promising in pure flow shops with order release control," International Journal of Production Research, Taylor & Francis Journals, vol. 54(22), pages 6798-6811, November.
    8. Guodong Huang & Jie Chen & Yacob Khojasteh, 2021. "A cyber-physical system deployment based on pull strategies for one-of-a-kind production with limited resources," Journal of Intelligent Manufacturing, Springer, vol. 32(2), pages 579-596, February.
    9. Davide Mezzogori & Giovanni Romagnoli & Francesco Zammori, 2021. "Defining accurate delivery dates in make to order job-shops managed by workload control," Flexible Services and Manufacturing Journal, Springer, vol. 33(4), pages 956-991, December.
    10. Matthias Thürer & Nuno O. Fernandes & Mark Stevenson & Ting Qu, 2017. "On the backlog-sequencing decision for extending the applicability of ConWIP to high-variety contexts: an assessment by simulation," International Journal of Production Research, Taylor & Francis Journals, vol. 55(16), pages 4695-4711, August.
    11. Fernando José Gómez Paredes & Moacir Godinho Filho & Matthias Thürer & Nuno O. Fernandes & Charbel José Chiappeta Jabbour, 2022. "Factors for choosing production control systems in make-to-order shops: a systematic literature review," Journal of Intelligent Manufacturing, Springer, vol. 33(3), pages 639-674, March.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Stevenson, Mark & Huang, Yuan & Hendry, Linda C. & Soepenberg, Erik, 2011. "The theory and practice of workload control: A research agenda and implementation strategy," International Journal of Production Economics, Elsevier, vol. 131(2), pages 689-700, June.
    2. Hendry, L. & Land, M. & Stevenson, M. & Gaalman, G., 2008. "Investigating implementation issues for workload control (WLC): A comparative case study analysis," International Journal of Production Economics, Elsevier, vol. 112(1), pages 452-469, March.
    3. Kaustav Kundu & Martin J. Land & Alberto Portioli-Staudacher & Jos A. C. Bokhorst, 2021. "Order review and release in make-to-order flow shops: analysis and design of new methods," Flexible Services and Manufacturing Journal, Springer, vol. 33(3), pages 750-782, September.
    4. Henrich, Peter & Land, Martin & Gaalman, Gerard, 2006. "Grouping machines for effective workload control," International Journal of Production Economics, Elsevier, vol. 104(1), pages 125-142, November.
    5. Matthias Thürer & Mark Stevenson, 2016. "Workload control in job shops with re-entrant flows: an assessment by simulation," International Journal of Production Research, Taylor & Francis Journals, vol. 54(17), pages 5136-5150, September.
    6. Land, Martin, 2006. "Parameters and sensitivity in workload control," International Journal of Production Economics, Elsevier, vol. 104(2), pages 625-638, December.
    7. Sagawa, Juliana Keiko & Oliveira, Allan Freitas & Mušič, Gašper & Land, Martin J. & Maluf, Arthur Sarro, 2023. "Smart workload input-output control of production systems: A proof of concept," European Journal of Operational Research, Elsevier, vol. 309(1), pages 286-305.
    8. Jianjun Liu & Martin J. Land & Jos A. C. Bokhorst & Qingxin Chen, 2023. "Improving coordination in assembly job shops: redesigning order release and dispatching," Flexible Services and Manufacturing Journal, Springer, vol. 35(3), pages 669-697, September.
    9. Fernandes, Nuno O. & Thürer, Matthias & Silva, Cristóvão & Carmo-Silva, Sílvio, 2017. "Improving workload control order release: Incorporating a starvation avoidance trigger into continuous release," International Journal of Production Economics, Elsevier, vol. 194(C), pages 181-189.
    10. Thürer, Matthias & Stevenson, Mark, 2021. "Improving superfluous load avoidance release (SLAR): A new load-based SLAR mechanism," International Journal of Production Economics, Elsevier, vol. 231(C).
    11. Davide Mezzogori & Giovanni Romagnoli & Francesco Zammori, 2021. "Defining accurate delivery dates in make to order job-shops managed by workload control," Flexible Services and Manufacturing Journal, Springer, vol. 33(4), pages 956-991, December.
    12. Stevenson, Mark & Hendry, Linda C., 2006. "Aggregate load-oriented workload control: A review and a re-classification of a key approach," International Journal of Production Economics, Elsevier, vol. 104(2), pages 676-693, December.
    13. Fernandes, Nuno O. & Carmo-Silva, S., 2011. "Workload control under continuous order release," International Journal of Production Economics, Elsevier, vol. 131(1), pages 257-262, May.
    14. Soepenberg, G.D. & Land, M.J. & Gaalman, G.J.C., 2012. "Adapting workload control for job shops with high routing complexity," International Journal of Production Economics, Elsevier, vol. 140(2), pages 681-690.
    15. Stefan Haeussler & Philipp Neuner & Matthias Thürer, 2023. "Balancing earliness and tardiness within workload control order release: an assessment by simulation," Flexible Services and Manufacturing Journal, Springer, vol. 35(2), pages 487-508, June.
    16. Fernando José Gómez Paredes & Moacir Godinho Filho & Matthias Thürer & Nuno O. Fernandes & Charbel José Chiappeta Jabbour, 2022. "Factors for choosing production control systems in make-to-order shops: a systematic literature review," Journal of Intelligent Manufacturing, Springer, vol. 33(3), pages 639-674, March.
    17. Onay, Anita & Stampfer, Christina & Missbauer, Hubert, 2023. "A behavioral perspective on workload control concepts: The influence of order release on operators’ reaction behavior," International Journal of Production Economics, Elsevier, vol. 264(C).
    18. Thürer, Matthias & Stevenson, Mark & Land, Martin J., 2016. "On the integration of input and output control: Workload Control order release," International Journal of Production Economics, Elsevier, vol. 174(C), pages 43-53.
    19. Missbauer, Hubert, 2009. "Models of the transient behaviour of production units to optimize the aggregate material flow," International Journal of Production Economics, Elsevier, vol. 118(2), pages 387-397, April.
    20. Kasper, T.A. Arno & Land, Martin J. & Teunter, Ruud H., 2023. "Towards System State Dispatching in High‐Variety Manufacturing," Omega, Elsevier, vol. 114(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:117:y:2009:i:1:p:97-103. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.