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Cobacabana (control of balance by card-based navigation): A card-based system for job shop control

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  • Land, Martin J.

Abstract

Existing card-based production control systems such as Kanban are mostly dedicated to repetitive production environments. Cards-based systems for job shop control are lacking, while particularly this industry segment shows a need for simple control systems. This paper aims at filling the gap by presenting a simple card-based system for job shop control, the Cobacabana (control of balance by card-based navigation) system. It is based on the concept of workload control (WLC), which has already proven its value in job shops. Developments towards more robust norms now allow for transforming the WLC concept into a simple card-based system, with loops of cards accompanying orders from release until completion at critical work centers. Cards returning from work centers authorize the planner to release new orders. A card-based display supports the planner with an overview of the shop floor situation, based on non-released cards. An additional loop of cards between sales and planning enables support of the order acceptance and due date promising function. A card-based acceptance display indicates what delivery dates are realistic, considering the current workload situation. Both the scientific roots of the system and practical implementation issues are discussed in this paper.

Suggested Citation

  • Land, Martin J., 2009. "Cobacabana (control of balance by card-based navigation): A card-based system for job shop control," International Journal of Production Economics, Elsevier, vol. 117(1), pages 97-103, January.
    • Handle: RePEc:eee:proeco:v:117:y:2009:i:1:p:97-103
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    1. VANDAELE, Nico & CLAERHOUT, Diederik & VAN NIEUWENHUYSE, Inneke & CREMMERY, Rony, "undated". "E-POLCA to control multi-product, multi-machine job shops," Working Papers 2005007, University of Antwerp, Faculty of Business and Economics.
    2. Land, Martin, 2006. "Parameters and sensitivity in workload control," International Journal of Production Economics, Elsevier, vol. 104(2), pages 625-638, December.
    3. Stevenson, Mark & Hendry, Linda C., 2006. "Aggregate load-oriented workload control: A review and a re-classification of a key approach," International Journal of Production Economics, Elsevier, vol. 104(2), pages 676-693, December.
    4. Land, Martin & Gaalman, Gerard, 1996. "Workload control concepts in job shops A critical assessment," International Journal of Production Economics, Elsevier, vol. 46(1), pages 535-548, December.
    5. Fernandes, Nuno Octavio & do Carmo-Silva, Silvio, 2006. "Generic POLCA--A production and materials flow control mechanism for quick response manufacturing," International Journal of Production Economics, Elsevier, vol. 104(1), pages 74-84, November.
    6. Perona, Marco & Portioli, Alberto, 1998. "The impact of parameters setting in load oriented manufacturing control," International Journal of Production Economics, Elsevier, vol. 55(2), pages 133-142, July.
    7. Henrich, Peter & Land, Martin & Gaalman, Gerard, 2004. "Exploring applicability of the workload control concept," International Journal of Production Economics, Elsevier, vol. 90(2), pages 187-198, July.
    8. Oosterman, Bas & Land, Martin & Gaalman, Gerard, 2000. "The influence of shop characteristics on workload control," International Journal of Production Economics, Elsevier, vol. 68(1), pages 107-119, October.
    9. Henrich, Peter & Land, Martin & Gaalman, Gerard, 2006. "Grouping machines for effective workload control," International Journal of Production Economics, Elsevier, vol. 104(1), pages 125-142, November.
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    Cited by:

    1. Thürer, Matthias & Stevenson, Mark, 2021. "Improving superfluous load avoidance release (SLAR): A new load-based SLAR mechanism," International Journal of Production Economics, Elsevier, vol. 231(C).
    2. Thürer, Matthias & Stevenson, Mark & Protzman, Charles W., 2015. "COBACABANA (Control of Balance by Card Based Navigation): An alternative to kanban in the pure flow shop?," International Journal of Production Economics, Elsevier, vol. 166(C), pages 143-151.
    3. Matthias Thürer & Nuno O. Fernandes & Mark Stevenson, 2020. "Material Flow Control in High‐Variety Make‐to‐Order Shops: Combining COBACABANA and POLCA," Production and Operations Management, Production and Operations Management Society, vol. 29(9), pages 2138-2152, September.
    4. Thürer, Matthias & Land, Martin J. & Stevenson, Mark, 2014. "Card-based workload control for job shops: Improving COBACABANA," International Journal of Production Economics, Elsevier, vol. 147(PA), pages 180-188.
    5. Thürer, Matthias & Land, Martin J. & Stevenson, Mark & Fredendall, Lawrence D., 2016. "Card-based delivery date promising in high-variety manufacturing with order release control," International Journal of Production Economics, Elsevier, vol. 172(C), pages 19-30.
    6. Davide Mezzogori & Giovanni Romagnoli & Francesco Zammori, 2021. "Defining accurate delivery dates in make to order job-shops managed by workload control," Flexible Services and Manufacturing Journal, Springer, vol. 33(4), pages 956-991, December.
    7. Peng Lin & Leidi Shen & Zhiheng Zhao & George Q. Huang, 2019. "Graduation manufacturing system: synchronization with IoT-enabled smart tickets," Journal of Intelligent Manufacturing, Springer, vol. 30(8), pages 2885-2900, December.
    8. Matthias Thürer & Nuno O. Fernandes & Mark Stevenson & Ting Qu, 2017. "On the backlog-sequencing decision for extending the applicability of ConWIP to high-variety contexts: an assessment by simulation," International Journal of Production Research, Taylor & Francis Journals, vol. 55(16), pages 4695-4711, August.
    9. Fernando José Gómez Paredes & Moacir Godinho Filho & Matthias Thürer & Nuno O. Fernandes & Charbel José Chiappeta Jabbour, 2022. "Factors for choosing production control systems in make-to-order shops: a systematic literature review," Journal of Intelligent Manufacturing, Springer, vol. 33(3), pages 639-674, March.
    10. Matthias Thürer & Mark Stevenson, 2016. "Card-based delivery date promising in pure flow shops with order release control," International Journal of Production Research, Taylor & Francis Journals, vol. 54(22), pages 6798-6811, November.
    11. Guodong Huang & Jie Chen & Yacob Khojasteh, 2021. "A cyber-physical system deployment based on pull strategies for one-of-a-kind production with limited resources," Journal of Intelligent Manufacturing, Springer, vol. 32(2), pages 579-596, February.

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