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POLC-A: an assessment of POLCA’s authorization element

Author

Listed:
  • Matthias Thürer

    (Jinan University (Zhuhai Campus))

  • Nuno O. Fernandes

    (Instituto Politécnico de Castelo Branco)

  • Mark Stevenson

    (Lancaster University)

  • Cristovao Silva

    (CEMUC - University of Coimbra)

  • Silvio Carmo-Silva

    (University of Minho)

Abstract

POLCA (i.e. Paired-cell Overlapping Loops of Cards with Authorization) is a card-based production control approach developed to support the adoption of Quick Response Manufacturing. POLCA’s control mechanism is unique since it combines a card-based element (the paired cell overlapping loops of cards) with a higher-level Material Requirements Planning system for release authorization. POLCA has been applied in practice and evaluated in research, but the loops of cards element (POLC) has been adopted without the authorization element (A). In response, we use simulation to evaluate the effect of POLCA’s authorization element. We show that this element has a direct detrimental effect on percentage tardy and mean tardiness performance. While the literature argues that the authorization element should be an integral part of POLCA, our results suggest the opposite. This has important implications for research and practice. Instead of using POLCA with its authorization element, it is preferable to combine POLC—the card-based element—with a shop floor dispatching rule.

Suggested Citation

  • Matthias Thürer & Nuno O. Fernandes & Mark Stevenson & Cristovao Silva & Silvio Carmo-Silva, 2019. "POLC-A: an assessment of POLCA’s authorization element," Journal of Intelligent Manufacturing, Springer, vol. 30(6), pages 2435-2447, August.
    • Handle: RePEc:spr:joinma:v:30:y:2019:i:6:d:10.1007_s10845-018-1402-2
    DOI: 10.1007/s10845-018-1402-2
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    References listed on IDEAS

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    1. Land, Martin J. & Stevenson, Mark & Thürer, Matthias & Gaalman, Gerard J.C., 2015. "Job shop control: In search of the key to delivery improvements," International Journal of Production Economics, Elsevier, vol. 168(C), pages 257-266.
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    5. Fernandes, Nuno Octavio & do Carmo-Silva, Silvio, 2006. "Generic POLCA--A production and materials flow control mechanism for quick response manufacturing," International Journal of Production Economics, Elsevier, vol. 104(1), pages 74-84, November.
    6. Harrod, Steven & Kanet, John J., 2013. "Applying work flow control in make-to-order job shops," International Journal of Production Economics, Elsevier, vol. 143(2), pages 620-626.
    7. George Liberopoulos & Yves Dallery, 2000. "A unified framework for pull control mechanisms in multi‐stage manufacturing systems," Annals of Operations Research, Springer, vol. 93(1), pages 325-355, January.
    8. Godinho Filho, Moacir & Marchesini, Antonio Gilberto & Riezebos, Jan & Vandaele, Nico & Ganga, Gilberto Miller Devós, 2017. "The application of Quick Response Manufacturing practices in Brazil, Europe, and the USA: An exploratory study," International Journal of Production Economics, Elsevier, vol. 193(C), pages 437-448.
    9. Alireza Farnoush & Magnus Wiktorsson, 2013. "POLCA and CONWIP performance in a divergent production line: an automotive case study," Metrika: International Journal for Theoretical and Applied Statistics, Springer, vol. 24(2), pages 159-186, July.
    10. Nuno O. Fernandes & Martin J. Land & S. Carmo-Silva, 2016. "Aligning workload control theory and practice: lot splitting and operation overlapping issues," International Journal of Production Research, Taylor & Francis Journals, vol. 54(10), pages 2965-2975, May.
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