IDEAS home Printed from https://ideas.repec.org/a/eee/jomega/v40y2012i5p634-650.html
   My bibliography  Save this article

Simultaneous production and logistics operations planning in semicontinuous food industries

Author

Listed:
  • Kopanos, Georgios M.
  • Puigjaner, Luis
  • Georgiadis, Michael C.

Abstract

The production and logistics operations planning in real-life single- or multi-site semicontinuous food industries is addressed in this work. A discrete/continuous-time mixed integer programming model, based on the definition of families of products, is developed for the problem in question. A remarkable feature of the proposed approach is that in the production planning problem timing and sequencing decisions are taken for product families rather than for products. However, material balances are realized for every specific product, thus permitting the detailed optimization of production, inventory, and transportation costs. Changeovers are also explicitly taken into account and optimized. Moreover, alternative transportation modes are considered for the delivery of final products from production sites to distribution centers. The efficiency and the applicability of the proposed approach is demonstrated by solving to optimality two industrial-size case studies, for an emerging real-life Greek dairy industry.

Suggested Citation

  • Kopanos, Georgios M. & Puigjaner, Luis & Georgiadis, Michael C., 2012. "Simultaneous production and logistics operations planning in semicontinuous food industries," Omega, Elsevier, vol. 40(5), pages 634-650.
  • Handle: RePEc:eee:jomega:v:40:y:2012:i:5:p:634-650
    DOI: 10.1016/j.omega.2011.12.002
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0305048311001745
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.omega.2011.12.002?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. A Higgins & G Beashel & A Harrison, 2006. "Scheduling of brand production and shipping within a sugar supply chain," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 57(5), pages 490-498, May.
    2. Gerald Brown & Joseph Keegan & Brian Vigus & Kevin Wood, 2001. "The Kellogg Company Optimizes Production, Inventory, and Distribution," Interfaces, INFORMS, vol. 31(6), pages 1-15, December.
    3. Mula, Josefa & Peidro, David & Díaz-Madroñero, Manuel & Vicens, Eduardo, 2010. "Mathematical programming models for supply chain production and transport planning," European Journal of Operational Research, Elsevier, vol. 204(3), pages 377-390, August.
    4. van Dam, Peter & Gaalman, Gerard & Sierksma, Gerard, 1993. "Scheduling of packaging lines in the process industry: An empirical investigation," International Journal of Production Economics, Elsevier, vol. 30(1), pages 579-589, July.
    5. Sabri, Ehap H. & Beamon, Benita M., 2000. "A multi-objective approach to simultaneous strategic and operational planning in supply chain design," Omega, Elsevier, vol. 28(5), pages 581-598, October.
    6. Alexandre Dolgui & Anton Eremeev & Mikhail Kovalyov & Pavel Kuznetsov, 2010. "Multi-product lot sizing and scheduling on unrelated parallel machines," IISE Transactions, Taylor & Francis Journals, vol. 42(7), pages 514-524.
    7. Sun Lee, Ik & Yoon, S.H., 2010. "Coordinated scheduling of production and delivery stages with stage-dependent inventory holding costs," Omega, Elsevier, vol. 38(6), pages 509-521, December.
    8. Rong, Aiying & Akkerman, Renzo & Grunow, Martin, 2011. "An optimization approach for managing fresh food quality throughout the supply chain," International Journal of Production Economics, Elsevier, vol. 131(1), pages 421-429, May.
    9. Clarence H. Martin & Denver C. Dent & James C. Eckhart, 1993. "Integrated Production, Distribution, and Inventory Planning at Libbey-Owens-Ford," Interfaces, INFORMS, vol. 23(3), pages 68-78, June.
    10. Chan, Felix T. S. & Chung, S. H. & Wadhwa, Subhash, 2005. "A hybrid genetic algorithm for production and distribution," Omega, Elsevier, vol. 33(4), pages 345-355, August.
    11. Melo, M.T. & Nickel, S. & Saldanha-da-Gama, F., 2009. "Facility location and supply chain management - A review," European Journal of Operational Research, Elsevier, vol. 196(2), pages 401-412, July.
    12. Ahumada, Omar & Villalobos, J. Rene, 2009. "Application of planning models in the agri-food supply chain: A review," European Journal of Operational Research, Elsevier, vol. 196(1), pages 1-20, July.
    13. Manzini, Riccardo & Bindi, Filippo, 2009. "Strategic design and operational management optimization of a multi stage physical distribution system," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 45(6), pages 915-936, November.
    14. Timpe, Christian H. & Kallrath, Josef, 2000. "Optimal planning in large multi-site production networks," European Journal of Operational Research, Elsevier, vol. 126(2), pages 422-435, October.
    15. Duran, F., 1987. "A large mixed integer production and distribution program," European Journal of Operational Research, Elsevier, vol. 28(2), pages 207-217, February.
    16. Meijboom, Bert & Obel, Børge, 2007. "Tactical coordination in a multi-location and multi-stage operations structure: A model and a pharmaceutical company case," Omega, Elsevier, vol. 35(3), pages 258-273, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hêris Golpîra, 2017. "Robust bi-level optimization for an opportunistic supply chain network design problem in an uncertain and risky environment," Operations Research and Decisions, Wroclaw University of Science and Technology, Faculty of Management, vol. 27(1), pages 21-41.
    2. Liu, Songsong & Papageorgiou, Lazaros G., 2013. "Multiobjective optimisation of production, distribution and capacity planning of global supply chains in the process industry," Omega, Elsevier, vol. 41(2), pages 369-382.
    3. Masoud Esmaeilikia & Behnam Fahimnia & Joeseph Sarkis & Kannan Govindan & Arun Kumar & John Mo, 2016. "Tactical supply chain planning models with inherent flexibility: definition and review," Annals of Operations Research, Springer, vol. 244(2), pages 407-427, September.
    4. Wei, Wenchao & Guimarães, Luis & Amorim, Pedro & Almada-Lobo, Bernardo, 2017. "Tactical production and distribution planning with dependency issues on the production process," Omega, Elsevier, vol. 67(C), pages 99-114.
    5. György Kovács & Béla Illés, 2019. "Development of an Optimization Method and Software for Optimizing Global Supply Chains for Increased Efficiency, Competitiveness, and Sustainability," Sustainability, MDPI, vol. 11(6), pages 1-28, March.
    6. Calvete, Herminia I. & Galé, Carmen & Iranzo, José A., 2014. "Planning of a decentralized distribution network using bilevel optimization," Omega, Elsevier, vol. 49(C), pages 30-41.
    7. Weskamp, Christoph & Koberstein, Achim & Schwartz, Frank & Suhl, Leena & Voß, Stefan, 2019. "A two-stage stochastic programming approach for identifying optimal postponement strategies in supply chains with uncertain demand," Omega, Elsevier, vol. 83(C), pages 123-138.
    8. Tamssaouet, Karim & Engebrethsen, Erna & Dauzère-Pérès, Stéphane, 2023. "Multi-item dynamic lot sizing with multiple transportation modes and item fragmentation," International Journal of Production Economics, Elsevier, vol. 265(C).
    9. Bilge Bilgen & Yelda Çelebi, 2013. "Integrated production scheduling and distribution planning in dairy supply chain by hybrid modelling," Annals of Operations Research, Springer, vol. 211(1), pages 55-82, December.
    10. Noroozi, Sayeh & Wikner, Joakim, 2017. "Sales and operations planning in the process industry: A literature review," International Journal of Production Economics, Elsevier, vol. 188(C), pages 139-155.
    11. Engebrethsen, Erna & Dauzère-Pérès, Stéphane, 2019. "Transportation mode selection in inventory models: A literature review," European Journal of Operational Research, Elsevier, vol. 279(1), pages 1-25.
    12. Sağlam, Ümit & Banerjee, Avijit, 2018. "Integrated multiproduct batch production and truck shipment scheduling under different shipping policies," Omega, Elsevier, vol. 74(C), pages 70-81.
    13. Ling Liu & Sen Liu, 2020. "Integrated Production and Distribution Problem of Perishable Products with a Minimum Total Order Weighted Delivery Time," Mathematics, MDPI, vol. 8(2), pages 1-18, January.
    14. Masoud Esmaeilikia & Behnam Fahimnia & Joeseph Sarkis & Kannan Govindan & Arun Kumar & John Mo, 2016. "A tactical supply chain planning model with multiple flexibility options: an empirical evaluation," Annals of Operations Research, Springer, vol. 244(2), pages 429-454, September.
    15. Cai, Xiaoqiang & Chen, Jian & Xiao, Yongbo & Xu, Xiaolin & Yu, Gang, 2013. "Fresh-product supply chain management with logistics outsourcing," Omega, Elsevier, vol. 41(4), pages 752-765.
    16. Wishon, C. & Villalobos, J.R. & Mason, N. & Flores, H. & Lujan, G., 2015. "Use of MIP for planning temporary immigrant farm labor force," International Journal of Production Economics, Elsevier, vol. 170(PA), pages 25-33.
    17. Agustina, Dwi & Lee, C.K.M. & Piplani, Rajesh, 2014. "Vehicle scheduling and routing at a cross docking center for food supply chains," International Journal of Production Economics, Elsevier, vol. 152(C), pages 29-41.
    18. Bertazzi, Luca & Bosco, Adamo & Laganà, Demetrio, 2015. "Managing stochastic demand in an Inventory Routing Problem with transportation procurement," Omega, Elsevier, vol. 56(C), pages 112-121.
    19. Yu, Min & Nagurney, Anna, 2013. "Competitive food supply chain networks with application to fresh produce," European Journal of Operational Research, Elsevier, vol. 224(2), pages 273-282.
    20. Besik, Deniz & Nagurney, Anna & Dutta, Pritha, 2023. "An integrated multitiered supply chain network model of competing agricultural firms and processing firms: The case of fresh produce and quality," European Journal of Operational Research, Elsevier, vol. 307(1), pages 364-381.
    21. He, Bo & Gan, Xianghua & Yuan, Kaifu, 2019. "Entry of online presale of fresh produce: A competitive analysis," European Journal of Operational Research, Elsevier, vol. 272(1), pages 339-351.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Soysal, Mehmet & Bloemhof-Ruwaard, Jacqueline.M. & Meuwissen, Miranda P.M. & van der Vorst, Jack G.A.J., 2012. "A Review on Quantitative Models for Sustainable Food Logistics Management," International Journal on Food System Dynamics, International Center for Management, Communication, and Research, vol. 3(2), pages 1-20, December.
    2. Soysal, Mehmet & Bloemhof, Jacqueline M. & van der Vorst, Jack G.A.J., 2012. "A Review of Quantitative Models for Sustainable Food Logistics Management: Challenges and Issues," 2012 International European Forum, February 13-17, 2012, Innsbruck-Igls, Austria 144974, International European Forum on System Dynamics and Innovation in Food Networks.
    3. Stüve, David & van der Meer, Robert & Lütke Entrup, Matthias & Agha, Mouhamad Shaker Ali, 2020. "Supply chain planning in the food industry," Chapters from the Proceedings of the Hamburg International Conference of Logistics (HICL), in: Kersten, Wolfgang & Blecker, Thorsten & Ringle, Christian M. (ed.), Data Science and Innovation in Supply Chain Management: How Data Transforms the Value Chain. Proceedings of the Hamburg International Conference of Lo, volume 29, pages 317-353, Hamburg University of Technology (TUHH), Institute of Business Logistics and General Management.
    4. Volha Yakavenka & Ioannis Mallidis & Dimitrios Vlachos & Eleftherios Iakovou & Zafeiriou Eleni, 2020. "Development of a multi-objective model for the design of sustainable supply chains: the case of perishable food products," Annals of Operations Research, Springer, vol. 294(1), pages 593-621, November.
    5. Mula, Josefa & Peidro, David & Díaz-Madroñero, Manuel & Vicens, Eduardo, 2010. "Mathematical programming models for supply chain production and transport planning," European Journal of Operational Research, Elsevier, vol. 204(3), pages 377-390, August.
    6. Amorim, P. & Günther, H.-O. & Almada-Lobo, B., 2012. "Multi-objective integrated production and distribution planning of perishable products," International Journal of Production Economics, Elsevier, vol. 138(1), pages 89-101.
    7. Soto-Silva, Wladimir E. & Nadal-Roig, Esteve & González-Araya, Marcela C. & Pla-Aragones, Lluis M., 2016. "Operational research models applied to the fresh fruit supply chain," European Journal of Operational Research, Elsevier, vol. 251(2), pages 345-355.
    8. Emenike, Scholastica N. & Falcone, Gioia, 2020. "A review on energy supply chain resilience through optimization," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    9. Jonkman, Jochem & Barbosa-Póvoa, Ana P. & Bloemhof, Jacqueline M., 2019. "Integrating harvesting decisions in the design of agro-food supply chains," European Journal of Operational Research, Elsevier, vol. 276(1), pages 247-258.
    10. Aurelija Burinskienė, 2021. "Designing a Multi-Stage Transport System Serving e-Commerce Activity," Sustainability, MDPI, vol. 13(11), pages 1-19, May.
    11. Kusumastuti, Ratih Dyah & Donk, Dirk Pieter van & Teunter, Ruud, 2016. "Crop-related harvesting and processing planning: a review," International Journal of Production Economics, Elsevier, vol. 174(C), pages 76-92.
    12. Masoud Esmaeilikia & Behnam Fahimnia & Joeseph Sarkis & Kannan Govindan & Arun Kumar & John Mo, 2016. "Tactical supply chain planning models with inherent flexibility: definition and review," Annals of Operations Research, Springer, vol. 244(2), pages 407-427, September.
    13. Sağlam, Ümit & Banerjee, Avijit, 2018. "Integrated multiproduct batch production and truck shipment scheduling under different shipping policies," Omega, Elsevier, vol. 74(C), pages 70-81.
    14. de Keizer, Marlies & Akkerman, Renzo & Grunow, Martin & Bloemhof, Jacqueline M. & Haijema, Rene & van der Vorst, Jack G.A.J., 2017. "Logistics network design for perishable products with heterogeneous quality decay," European Journal of Operational Research, Elsevier, vol. 262(2), pages 535-549.
    15. Tuğçe Taşkıner & Bilge Bilgen, 2021. "Optimization Models for Harvest and Production Planning in Agri-Food Supply Chain: A Systematic Review," Logistics, MDPI, vol. 5(3), pages 1-27, August.
    16. Cortinhal, M. J. & Lopes, M. J. & Melo, M. T., 2014. "Redesigning a three-echelon logistics network over multiple time periods with transportation mode selection and outsourcing opportunities," Technical Reports on Logistics of the Saarland Business School 7, Saarland University of Applied Sciences (htw saar), Saarland Business School.
    17. Li, Lei & Manier, Hervé & Manier, Marie-Ange, 2019. "Hydrogen supply chain network design: An optimization-oriented review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 103(C), pages 342-360.
    18. Becker, Tristan & Lier, Stefan & Werners, Brigitte, 2019. "Value of modular production concepts in future chemical industry production networks," European Journal of Operational Research, Elsevier, vol. 276(3), pages 957-970.
    19. Ba, Birome Holo & Prins, Christian & Prodhon, Caroline, 2016. "Models for optimization and performance evaluation of biomass supply chains: An Operations Research perspective," Renewable Energy, Elsevier, vol. 87(P2), pages 977-989.
    20. Lejarza, Fernando & Pistikopoulos, Ioannis & Baldea, Michael, 2021. "A scalable real-time solution strategy for supply chain management of fresh produce: A Mexico-to-United States cross border study," International Journal of Production Economics, Elsevier, vol. 240(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:jomega:v:40:y:2012:i:5:p:634-650. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/375/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.