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Ultra-clean condensing gas furnace enabled with acidic gas reduction

Author

Listed:
  • Gao, Zhiming
  • Gluesenkamp, Kyle
  • Gehl, Anthony
  • Pihl, Josh
  • LaClair, Tim
  • Zhang, Mingkan
  • Sulejmanovic, Dino
  • Munk, Jeffrey
  • Nawaz, Kashif

Abstract

Natural gas furnaces are the most common space heating equipment in the U.S. residential and commercial building markets. However, current residential natural gas condensing furnaces generate substantial acidic condensate as well as significant emissions of sulfur oxides (SOx), nitrogen oxides (NOx), carbon monoxide (CO), hydrocarbons (HC), and methane (CH4) contributing to environmental degradation of air, water, and soil. This paper describes a novel solution to reduce the environmental impact of natural gas condensing furnaces based on the technology of monolithic acidic gas reduction (AGR) catalyst for SOx trapping, NOx redox to nitrogen, and oxidation of formic acid, CO, HC, and CH4. This technology offers a new condensing natural gas furnace with both ultra-clean flue gas and neutral condensate. A prototype of the condensing gas furnace with the AGR component is demonstrated to have condensate with pH = 7, NOx emissions of 1–2 ng/J, and an annual fuel utilization efficiency (AFUE) of 96%. The AGR component and the AGR-enabled furnace were tested for long-term reliability and durability, as well as for SOx storage and regeneration activity. In addition, this paper provides new data on measurements of the specific acidic gas content in natural gas condensing furnaces.

Suggested Citation

  • Gao, Zhiming & Gluesenkamp, Kyle & Gehl, Anthony & Pihl, Josh & LaClair, Tim & Zhang, Mingkan & Sulejmanovic, Dino & Munk, Jeffrey & Nawaz, Kashif, 2022. "Ultra-clean condensing gas furnace enabled with acidic gas reduction," Energy, Elsevier, vol. 243(C).
    • Handle: RePEc:eee:energy:v:243:y:2022:i:c:s036054422103317x
    DOI: 10.1016/j.energy.2021.123068
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    References listed on IDEAS

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    1. Lutz, James & Lekov, Alex & Chan, Peter & Whitehead, Camilla Dunham & Meyers, Steve & McMahon, James, 2006. "Life-cycle cost analysis of energy efficiency design options for residential furnaces and boilers," Energy, Elsevier, vol. 31(2), pages 311-329.
    2. Yang, Zhiyao & Qu, Ming & Gluesenkamp, Kyle R., 2020. "Design screening and analysis of gas-fired ammonia-based chemisorption heat pumps for space heating in cold climate," Energy, Elsevier, vol. 207(C).
    3. Al Omari, Salah A.B. & Hamdan, Mohammad O. & Selim, Mohamed YE. & Elnajjar, Emad, 2019. "Combustion of jojoba-oil/diesel blends in a small scale furnace," Renewable Energy, Elsevier, vol. 131(C), pages 678-688.
    4. Milcarek, Ryan J. & DeBiase, Vincent P. & Ahn, Jeongmin, 2020. "Investigation of startup, performance and cycling of a residential furnace integrated with micro-tubular flame-assisted fuel cells for micro-combined heat and power," Energy, Elsevier, vol. 196(C).
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