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Investigation of startup, performance and cycling of a residential furnace integrated with micro-tubular flame-assisted fuel cells for micro-combined heat and power

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  • Milcarek, Ryan J.
  • DeBiase, Vincent P.
  • Ahn, Jeongmin

Abstract

Solid Oxide Fuel Cells (SOFCs) offer advantages for micro-Combined Heat and Power (μCHP), but currently suffer from slow startup (>1 h) and limited thermal cycling which reduces the applications, energy savings and economics. In this work, a micro-Tubular SOFC stack is integrated into a residential furnace to create a micro-Tubular Flame-assisted Fuel Cell (mT-FFC) μCHP system. A high power density of 202 mW cm−2 is reported operating in synthesis gas generated from fuel-rich combustion of natural gas/air. Unlike previous reports, instabilities in the polarization are attributed to low temperature of the oxygen reduction reaction at the cathode. The mT-FFC stack achieved peak power density in 6 min after ignition. 200 thermal cycles at an average heating rate of 215 °C.min−1 and average cooling rate of 176 °C.min−1 were conducted and a low degradation rate of 0.0325 V per 100 cycles per fuel cell was achieved. Low NOx emissions (10 ppm) and high combined efficiency is reported.

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  • Milcarek, Ryan J. & DeBiase, Vincent P. & Ahn, Jeongmin, 2020. "Investigation of startup, performance and cycling of a residential furnace integrated with micro-tubular flame-assisted fuel cells for micro-combined heat and power," Energy, Elsevier, vol. 196(C).
    • Handle: RePEc:eee:energy:v:196:y:2020:i:c:s0360544220302553
    DOI: 10.1016/j.energy.2020.117148
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    1. Li, Haolong & Zhang, Tuo & Wei, Wei & Liu, Fengxia & Xu, Xiaofei & Li, Zhiyi & Liu, Zhijun, 2023. "Performance enhancement of multi-gas compatible dual-channel interconnector for planar solid oxide fuel cells," Energy, Elsevier, vol. 283(C).
    2. Skabelund, B.B. & Milcarek, R.J., 2022. "Review of thermal partial oxidation reforming with integrated solid oxide fuel cell power generation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    3. Brent B. Skabelund & Joseph Elio & Ryan J. Milcarek, 2021. "Techno-Economic Assessment of a Hybrid Gas Tank Hot Water Combined Heat and Power System," Sustainability, MDPI, vol. 13(23), pages 1-21, November.
    4. Ghotkar, Rhushikesh & Milcarek, Ryan J., 2020. "Investigation of flame-assisted fuel cells integrated with an auxiliary power unit gas turbine," Energy, Elsevier, vol. 204(C).
    5. Kotowicz, Janusz & Uchman, Wojciech, 2021. "Analysis of the integrated energy system in residential scale: Photovoltaics, micro-cogeneration and electrical energy storage," Energy, Elsevier, vol. 227(C).
    6. Rhushikesh Ghotkar & Ellen B. Stechel & Ivan Ermanoski & Ryan J. Milcarek, 2020. "Hybrid Fuel Cell—Supercritical CO 2 Brayton Cycle for CO 2 Sequestration-Ready Combined Heat and Power," Energies, MDPI, vol. 13(19), pages 1-20, September.
    7. Amirreza Javaherian & Sadaf Ghasemi & Seyed Mohammad Seyed Mahmoudi & Marc A. Rosen & Mohsen Sadeghi, 2023. "Two-Objective Optimization of a Cogeneration System Based on a Gas Turbine Integrated with Solar-Assisted Rankine and Absorption Refrigeration Cycles," Sustainability, MDPI, vol. 15(21), pages 1-27, November.
    8. Gao, Zhiming & Gluesenkamp, Kyle & Gehl, Anthony & Pihl, Josh & LaClair, Tim & Zhang, Mingkan & Sulejmanovic, Dino & Munk, Jeffrey & Nawaz, Kashif, 2022. "Ultra-clean condensing gas furnace enabled with acidic gas reduction," Energy, Elsevier, vol. 243(C).

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