IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v193y2020ics0360544219324314.html
   My bibliography  Save this article

Effect of operating conditions and feedstock composition on the properties of manganese oxide or quartz charcoal pellets for the use in ferroalloy industries

Author

Listed:
  • Surup, Gerrit Ralf
  • Nielsen, Henrik Kofoed
  • Großarth, Marius
  • Deike, Rüdiger
  • Van den Bulcke, Jan
  • Kibleur, Pierre
  • Müller, Michael
  • Ziegner, Mirko
  • Yazhenskikh, Elena
  • Beloshapkin, Sergey
  • Leahy, James J.
  • Trubetskaya, Anna

Abstract

This study investigates the effect of heat treatment temperature on the properties of charcoal composite pellets used for the reduction of ferroalloys. The heavy fraction of biooil was used as a binder for the charcoal ore pellet preparation. The effect of heat treatment temperature on the pellet shrinkage was related to the degree of reduction which varied with feedstock and ore composition. The results showed that the size and shape of the charcoal pellets were not affected by the biooil devolatilization. Manganese charcoal pellets showed higher electrical resistance during pyrolysis, whereas the structure, composition and electrical resistance of silica composite pellets remained unaffected by heat treatment temperatures < 1650 °C. However, the secondary heat treatment decreased the CO2 gasification reactivity and electrical resistivity of charcoal composite pellets. In addition, the findings of this work demonstrate the potential for using biooil as a binder for the charcoal composite pellets used in ferroalloy industries. The composite pellets are suitable to pre-reduce the manganese ore in the low temperature zones of an industrial furnace, and the charcoal pellets can be used as an alternative bed material. However, the high CO2 reactivity may create challenges during the direct replacement of metallurgical coke with the bio-reductants.

Suggested Citation

  • Surup, Gerrit Ralf & Nielsen, Henrik Kofoed & Großarth, Marius & Deike, Rüdiger & Van den Bulcke, Jan & Kibleur, Pierre & Müller, Michael & Ziegner, Mirko & Yazhenskikh, Elena & Beloshapkin, Sergey & , 2020. "Effect of operating conditions and feedstock composition on the properties of manganese oxide or quartz charcoal pellets for the use in ferroalloy industries," Energy, Elsevier, vol. 193(C).
    • Handle: RePEc:eee:energy:v:193:y:2020:i:c:s0360544219324314
    DOI: 10.1016/j.energy.2019.116736
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544219324314
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2019.116736?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Trubetskaya, Anna & Leahy, James J. & Yazhenskikh, Elena & Müller, Michael & Layden, Peter & Johnson, Robert & Ståhl, Kenny & Monaghan, Rory F.D., 2019. "Characterization of woodstove briquettes from torrefied biomass and coal," Energy, Elsevier, vol. 171(C), pages 853-865.
    2. Riva, Lorenzo & Surup, Gerrit Ralf & Buø, Therese Videm & Nielsen, Henrik Kofoed, 2019. "A study of densified biochar as carbon source in the silicon and ferrosilicon production," Energy, Elsevier, vol. 181(C), pages 985-996.
    3. Surup, Gerrit & Vehus, Tore & Eidem, Per-Anders & Trubetskaya, Anna & Nielsen, Henrik Kofoed, 2019. "Characterization of renewable reductants and charcoal-based pellets for the use in ferroalloy industries," Energy, Elsevier, vol. 167(C), pages 337-345.
    4. Riva, Lorenzo & Nielsen, Henrik Kofoed & Skreiberg, Øyvind & Wang, Liang & Bartocci, Pietro & Barbanera, Marco & Bidini, Gianni & Fantozzi, Francesco, 2019. "Analysis of optimal temperature, pressure and binder quantity for the production of biocarbon pellet to be used as a substitute for coke," Applied Energy, Elsevier, vol. 256(C).
    5. Surup, Gerrit Ralf & Hunt, Andrew J. & Attard, Thomas & Budarin, Vitaliy L. & Forsberg, Fredrik & Arshadi, Mehrdad & Abdelsayed, Victor & Shekhawat, Dushyant & Trubetskaya, Anna, 2020. "The effect of wood composition and supercritical CO2 extraction on charcoal production in ferroalloy industries," Energy, Elsevier, vol. 193(C).
    6. Steinfeld, Aldo, 1997. "High-temperature solar thermochemistry for CO2 mitigation in the extractive metallurgical industry," Energy, Elsevier, vol. 22(2), pages 311-316.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Anna Trubetskaya, 2022. "Reactivity Effects of Inorganic Content in Biomass Gasification: A Review," Energies, MDPI, vol. 15(9), pages 1-36, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Surup, Gerrit Ralf & Leahy, James J. & Timko, Michael T. & Trubetskaya, Anna, 2020. "Hydrothermal carbonization of olive wastes to produce renewable, binder-free pellets for use as metallurgical reducing agents," Renewable Energy, Elsevier, vol. 155(C), pages 347-357.
    2. Surup, Gerrit Ralf & Hunt, Andrew J. & Attard, Thomas & Budarin, Vitaliy L. & Forsberg, Fredrik & Arshadi, Mehrdad & Abdelsayed, Victor & Shekhawat, Dushyant & Trubetskaya, Anna, 2020. "The effect of wood composition and supercritical CO2 extraction on charcoal production in ferroalloy industries," Energy, Elsevier, vol. 193(C).
    3. Gerrit Ralf Surup & Hamideh Kaffash & Yan Ma & Anna Trubetskaya & Johan Berg Pettersen & Merete Tangstad, 2022. "Life Cycle Based Climate Emissions of Charcoal Conditioning Routes for the Use in the Ferro-Alloy Production," Energies, MDPI, vol. 15(11), pages 1-28, May.
    4. Yu-Chiao Lu & Liviu Brabie & Andrey V. Karasev & Chuan Wang, 2022. "Applications of Hydrochar and Charcoal in the Iron and Steelmaking Industry—Part 2: Carburization of Liquid Iron by Addition of Iron–Carbon Briquettes," Sustainability, MDPI, vol. 14(9), pages 1-20, April.
    5. Riva, Lorenzo & Nielsen, Henrik Kofoed & Skreiberg, Øyvind & Wang, Liang & Bartocci, Pietro & Barbanera, Marco & Bidini, Gianni & Fantozzi, Francesco, 2019. "Analysis of optimal temperature, pressure and binder quantity for the production of biocarbon pellet to be used as a substitute for coke," Applied Energy, Elsevier, vol. 256(C).
    6. Gul, Eid & Riva, Lorenzo & Nielsen, Henrik Kofoed & Yang, Haiping & Zhou, Hewen & Yang, Qing & Skreiberg, Øyvind & Wang, Liang & Barbanera, Marco & Zampilli, Mauro & Bartocci, Pietro & Fantozzi, Franc, 2021. "Substitution of coke with pelletized biocarbon in the European and Chinese steel industries: An LCA analysis," Applied Energy, Elsevier, vol. 304(C).
    7. Ras Izzati Ismail & Chu Yee Khor & Alina Rahayu Mohamed, 2023. "Pelletization Temperature and Pressure Effects on the Mechanical Properties of Khaya senegalensis Biomass Energy Pellets," Sustainability, MDPI, vol. 15(9), pages 1-12, May.
    8. Dan Liu & Da Teng & Yan Zhu & Xingde Wang & Hanyang Wang, 2023. "Optimization of Process Parameters for Pellet Production from Corn Stalk Rinds Using Box–Behnken Design," Energies, MDPI, vol. 16(12), pages 1-20, June.
    9. Shuren Chen & Yunfei Zhao & Zhong Tang & Hantao Ding & Zhan Su & Zhao Ding, 2022. "Structural Model of Straw Briquetting Machine with Vertical Ring Die and Optimization of Briquetting Performance," Agriculture, MDPI, vol. 12(5), pages 1-15, May.
    10. Hamid Gilvari & Wiebren De Jong & Dingena L. Schott, 2020. "The Effect of Biomass Pellet Length, Test Conditions and Torrefaction on Mechanical Durability Characteristics According to ISO Standard 17831-1," Energies, MDPI, vol. 13(11), pages 1-16, June.
    11. Zhou, Hewen & Yang, Qing & Gul, Eid & Shi, Mengmeng & Li, Jiashuo & Yang, Minjiao & Yang, Haiping & Chen, Bin & Zhao, Haibo & Yan, Yunjun & Erdoğan, Güneş & Bartocci, Pietro & Fantozzi, Francesco, 2021. "Decarbonizing university campuses through the production of biogas from food waste: An LCA analysis," Renewable Energy, Elsevier, vol. 176(C), pages 565-578.
    12. Wioletta Żukiewicz-Sobczak & Agnieszka Latawiec & Paweł Sobczak & Bernardo Strassburg & Dorota Plewik & Małgorzata Tokarska-Rodak, 2020. "Biochars Originating from Different Biomass and Pyrolysis Process Reveal to Have Different Microbial Characterization: Implications for Practice," Sustainability, MDPI, vol. 12(4), pages 1-13, February.
    13. Anna Trubetskaya, 2022. "Reactivity Effects of Inorganic Content in Biomass Gasification: A Review," Energies, MDPI, vol. 15(9), pages 1-36, April.
    14. Halmann, M. & Frei, A. & Steinfeld, A., 2007. "Carbothermal reduction of alumina: Thermochemical equilibrium calculations and experimental investigation," Energy, Elsevier, vol. 32(12), pages 2420-2427.
    15. Rosa Martins & Haylemar de Nazaret Cardenas-Rodriguez & Levy Ely Lacerda Oliveira & Erik Leandro Bonaldi & Frederico de Oliveira Assuncao & Germano Lambert-Torres & Helcio Francisco Villa-Nova & Wilso, 2022. "Technical and Economic Analysis of the Implementation of a Self-Sustainable Briquetting Process for Electric Generation," Energies, MDPI, vol. 15(6), pages 1-14, March.
    16. Gouws, S.M. & Carrier, M. & Bunt, J.R. & Neomagus, H.W.J.P., 2021. "Co-pyrolysis of coal and raw/torrefied biomass: A review on chemistry, kinetics and implementation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    17. Trubetskaya, Anna & Grams, Jacek & Leahy, James J. & Johnson, Robert & Gallagher, Paul & Monaghan, Rory F.D. & Kwapinska, Marzena, 2020. "The effect of particle size, temperature and residence time on the yields and reactivity of olive stones from torrefaction," Renewable Energy, Elsevier, vol. 160(C), pages 998-1011.
    18. Tabakaev, Roman & Kahn, Victor & Dubinin, Yury & Rudmin, Maxim & Yazykov, Nikolay & Skugarov, Artem & Alekseenko, Eduard & Zavorin, Alexander & Preis, Sergei, 2022. "High-strength fuel pellets made of flour milling and coal slack wastes," Energy, Elsevier, vol. 243(C).
    19. Marcin Bielecki & Valentina Zubkova & Andrzej Strojwas, 2022. "Influence of Densification on the Pyrolytic Behavior of Agricultural Biomass Waste and the Characteristics of Pyrolysis Products," Energies, MDPI, vol. 15(12), pages 1-20, June.
    20. Anukam, Anthony & Berghel, Jonas & Henrikson, Gunnar & Frodeson, Stefan & Ståhl, Magnus, 2021. "A review of the mechanism of bonding in densified biomass pellets," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:193:y:2020:i:c:s0360544219324314. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.