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A lot-sizing and scheduling model for multi-stage flow lines with zero lead times

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  • Stadtler, Hartmut
  • Sahling, Florian

Abstract

We present a new model formulation for lot-sizing and scheduling of multi-stage flow lines which works without a fixed lead-time offset and still guarantees a feasible material flow. In the literature, multi-stage lot-sizing model formulations often use a fixed lead time offset of one period leading to increased planned lead times. Computational tests have shown that the total costs resulting from our new model formulation are at least 10% lower. Furthermore, we present a solution approach based on Fix-and-Relax and Fix-and-Optimize. Numerical results show that this solution approach generates high-quality solutions in moderate computational time.

Suggested Citation

  • Stadtler, Hartmut & Sahling, Florian, 2013. "A lot-sizing and scheduling model for multi-stage flow lines with zero lead times," European Journal of Operational Research, Elsevier, vol. 225(3), pages 404-419.
  • Handle: RePEc:eee:ejores:v:225:y:2013:i:3:p:404-419
    DOI: 10.1016/j.ejor.2012.10.011
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    References listed on IDEAS

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    1. William W. Trigeiro & L. Joseph Thomas & John O. McClain, 1989. "Capacitated Lot Sizing with Setup Times," Management Science, INFORMS, vol. 35(3), pages 353-366, March.
    2. Stadtler, Hartmut, 2011. "Multi-level single machine lot-sizing and scheduling with zero lead times," European Journal of Operational Research, Elsevier, vol. 209(3), pages 241-252, March.
    3. Tempelmeier, Horst & Buschkühl, Lisbeth, 2008. "Dynamic multi-machine lotsizing and sequencing with simultaneous scheduling of a common setup resource," International Journal of Production Economics, Elsevier, vol. 113(1), pages 401-412, May.
    4. Horst Tempelmeier & Matthias Derstroff, 1996. "A Lagrangean-Based Heuristic for Dynamic Multilevel Multiitem Constrained Lotsizing with Setup Times," Management Science, INFORMS, vol. 42(5), pages 738-757, May.
    5. Helber, Stefan & Sahling, Florian, 2010. "A fix-and-optimize approach for the multi-level capacitated lot sizing problem," International Journal of Production Economics, Elsevier, vol. 123(2), pages 247-256, February.
    6. Fandel, Gunter & Stammen-Hegene, Cathrin, 2006. "Simultaneous lot sizing and scheduling for multi-product multi-level production," International Journal of Production Economics, Elsevier, vol. 104(2), pages 308-316, December.
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    Cited by:

    1. Katsunori Kume & Takao Fujiwara, 2016. "Production Flexibility of Real Options in Daily Supply Chain," Global Journal of Flexible Systems Management, Springer;Global Institute of Flexible Systems Management, vol. 17(3), pages 249-264, September.
    2. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.
    3. Ursavas, Evrim, 2017. "A benders decomposition approach for solving the offshore wind farm installation planning at the North Sea," European Journal of Operational Research, Elsevier, vol. 258(2), pages 703-714.
    4. Chen, Haoxun, 2015. "Fix-and-optimize and variable neighborhood search approaches for multi-level capacitated lot sizing problems," Omega, Elsevier, vol. 56(C), pages 25-36.

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