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Planning of capacities and orders in build-to-order automobile production: A review

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  • Volling, Thomas
  • Matzke, Andreas
  • Grunewald, Martin
  • Spengler, Thomas S.

Abstract

In an attempt to achieve a competitive edge, automotive companies operate global production networks to offer an ever increasing product variety, shorter and reliable lead times as well as competitively priced products. Cars are no longer exclusively produced based on standardized product configurations and stable sales plans but are increasingly build-to-order to match the needs of individual customers. Operations Research (OR) may contribute towards successful build-to-order operations. This is likewise reflected by the appreciable number of published papers on industry specific OR applications. To provide readers with an overview about these OR models and applications we identify current and future research issues based on the review of 49 works. We focus on two important planning objects which have not been considered in prior reviews: the planning of capacities and orders. To bridge the gap between conceptual works on the one hand and quantitative contributions on the other, we provide a framework for the structuring of planning tasks. Existing models are classified according to this framework and open issues that should be addressed in OR are discussed.

Suggested Citation

  • Volling, Thomas & Matzke, Andreas & Grunewald, Martin & Spengler, Thomas S., 2013. "Planning of capacities and orders in build-to-order automobile production: A review," European Journal of Operational Research, Elsevier, vol. 224(2), pages 240-260.
    • Handle: RePEc:eee:ejores:v:224:y:2013:i:2:p:240-260
    DOI: 10.1016/j.ejor.2012.07.034
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    2. Sagaert, Yves R. & Kourentzes, Nikolaos & De Vuyst, Stijn & Aghezzaf, El-Houssaine & Desmet, Bram, 2019. "Incorporating macroeconomic leading indicators in tactical capacity planning," International Journal of Production Economics, Elsevier, vol. 209(C), pages 12-19.
    3. Diedrich, Katharina & Klingebiel, Katja, 2019. "Smart risk analytics design for proactive early warning," Chapters from the Proceedings of the Hamburg International Conference of Logistics (HICL), in: Kersten, Wolfgang & Blecker, Thorsten & Ringle, Christian M. (ed.), Artificial Intelligence and Digital Transformation in Supply Chain Management: Innovative Approaches for Supply Chains. Proceedings of the Hamburg Int, volume 27, pages 559-585, Hamburg University of Technology (TUHH), Institute of Business Logistics and General Management.
    4. Sun, Yanshuo & Kirtonia, Sajeeb & Chen, Zhi-Long, 2021. "A survey of finished vehicle distribution and related problems from an optimization perspective," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 149(C).
    5. Annika Becker & Raik Stolletz & Thomas Stäblein, 2017. "Strategic ramp-up planning in automotive production networks," International Journal of Production Research, Taylor & Francis Journals, vol. 55(1), pages 59-78, January.
    6. Yang, Liu & Ng, C.T., 2014. "Flexible capacity strategy with multiple market periods under demand uncertainty and investment constraint," European Journal of Operational Research, Elsevier, vol. 236(2), pages 511-521.
    7. Matzke, Andreas & Volling, Thomas & Spengler, Thomas S., 2016. "Upgrade auctions in build-to-order manufacturing with loss-averse customers," European Journal of Operational Research, Elsevier, vol. 250(2), pages 470-479.
    8. Kersten, Wolfgang & Blecker, Thorsten & Ringle, Christian M. (ed.), 2019. "Artificial Intelligence and Digital Transformation in Supply Chain Management: Innovative Approaches for Supply Chains," Proceedings of the Hamburg International Conference of Logistics (HICL), Hamburg University of Technology (TUHH), Institute of Business Logistics and General Management, volume 27, number 27.
    9. Wang, Shixuan & Syntetos, Aris A. & Liu, Ying & Di Cairano-Gilfedder, Carla & Naim, Mohamed M., 2023. "Improving automotive garage operations by categorical forecasts using a large number of variables," European Journal of Operational Research, Elsevier, vol. 306(2), pages 893-908.
    10. Miao He & Zailin Guan & Guoxiang Hou & Xiaofen Wang, 2024. "A Novel Parts-to-Picker System with Buffer Racks and Access Racks in Flexible Warehousing Systems," Sustainability, MDPI, vol. 16(4), pages 1-22, February.
    11. Mariel, Katharina & Minner, Stefan, 2015. "Strategic capacity planning in automotive production networks under duties and duty drawbacks," International Journal of Production Economics, Elsevier, vol. 170(PB), pages 687-700.
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