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Process integration analysis and some economic-environmental implications for an innovative environmentally friendly recovery and pre-treatment of steel scrap

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  • Porzio, Giacomo Filippo
  • Colla, Valentina
  • Fornai, Barbara
  • Vannucci, Marco
  • Larsson, Mikael
  • Stripple, Håkan

Abstract

The use of Zinc-coated steel (e.g. galvanized steel) in melting cycles based on Electric Arc Furnaces can increase the production of harmful dust and hazardous air emissions. This article describes a novel process to simultaneously preheat and remove the coating from the scrap surface before the melting phase. The zinc in coating is removed in the gas phase by chloride containing syngas combustion and collected in a dedicated recovery system. Two possible innovative process routes are described, which involve plastic waste pre-treatment, shredded plastic gasification/pyrolysis, steel scrap preheating and zinc recovery processes. The routes have been modeled in an integrated flowsheet, in order to allow a comprehensive simulation and optimization of the pretreatment processes. The process optimization results in possible energy savings of over 300MJ/t of preheated scrap charged in the Electric Arc Furnace for steel production. Moreover, a comparison among different scenarios according to economic and environmental criteria has been carried out.

Suggested Citation

  • Porzio, Giacomo Filippo & Colla, Valentina & Fornai, Barbara & Vannucci, Marco & Larsson, Mikael & Stripple, Håkan, 2016. "Process integration analysis and some economic-environmental implications for an innovative environmentally friendly recovery and pre-treatment of steel scrap," Applied Energy, Elsevier, vol. 161(C), pages 656-672.
    • Handle: RePEc:eee:appene:v:161:y:2016:i:c:p:656-672
    DOI: 10.1016/j.apenergy.2015.08.086
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    References listed on IDEAS

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    1. Porzio, Giacomo Filippo & Fornai, Barbara & Amato, Alessandro & Matarese, Nicola & Vannucci, Marco & Chiappelli, Lisa & Colla, Valentina, 2013. "Reducing the energy consumption and CO2 emissions of energy intensive industries through decision support systems – An example of application to the steel industry," Applied Energy, Elsevier, vol. 112(C), pages 818-833.
    2. Dong, Jun & Chi, Yong & Zou, Daoan & Fu, Chao & Huang, Qunxing & Ni, Mingjiang, 2014. "Energy–environment–economy assessment of waste management systems from a life cycle perspective: Model development and case study," Applied Energy, Elsevier, vol. 114(C), pages 400-408.
    3. Porzio, Giacomo Filippo & Nastasi, Gianluca & Colla, Valentina & Vannucci, Marco & Branca, Teresa Annunziata, 2014. "Comparison of multi-objective optimization techniques applied to off-gas management within an integrated steelwork," Applied Energy, Elsevier, vol. 136(C), pages 1085-1097.
    4. Afrane, George & Ntiamoah, Augustine, 2012. "Analysis of the life-cycle costs and environmental impacts of cooking fuels used in Ghana," Applied Energy, Elsevier, vol. 98(C), pages 301-306.
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    Cited by:

    1. Sheinbaum-Pardo, Claudia, 2016. "Decomposition analysis from demand services to material production: The case of CO2 emissions from steel produced for automobiles in Mexico," Applied Energy, Elsevier, vol. 174(C), pages 245-255.
    2. Matino, Ismael & Colla, Valentina & Baragiola, Stefano, 2017. "Quantification of energy and environmental impacts in uncommon electric steelmaking scenarios to improve process sustainability," Applied Energy, Elsevier, vol. 207(C), pages 543-552.
    3. Hidalgo, D. & Martín-Marroquín, J.M. & Corona, F., 2019. "A multi-waste management concept as a basis towards a circular economy model," Renewable and Sustainable Energy Reviews, Elsevier, vol. 111(C), pages 481-489.
    4. Cho, Seong-Heon & Oh, Jeong-Ik & Jung, Sungyup & Park, Young-Kwon & Tsang, Yiu Fai & Ok, Yong Sik & Kwon, Eilhann E., 2020. "Catalytic pyrolytic platform for scrap tires using CO2 and steel slag," Applied Energy, Elsevier, vol. 259(C).
    5. Teresa Annunziata Branca & Barbara Fornai & Valentina Colla & Maria Ilaria Pistelli & Eros Luciano Faraci & Filippo Cirilli & Antonius Johannes Schröder, 2021. "Industrial Symbiosis and Energy Efficiency in European Process Industries: A Review," Sustainability, MDPI, vol. 13(16), pages 1-37, August.
    6. Yang, Yong-cong & Nie, Pu-yan, 2022. "Subsidy for clean innovation considered technological spillover," Technological Forecasting and Social Change, Elsevier, vol. 184(C).

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