IDEAS home Printed from https://ideas.repec.org/a/spr/ijsaem/vyid10.1007_s13198-020-00986-9.html
   My bibliography  Save this article

A neural network model to predict surface roughness during turning of hardened SS410 steel

Author

Listed:
  • X. Ajay Vasanth

    (Karunya Institute of Technology and Sciences (Deemed to be university))

  • P. Sam Paul

    (Karunya Institute of Technology and Sciences (Deemed to be university))

  • A. S. Varadarajan

    (MES College of Engineering)

Abstract

In manufacture sector, the surface finish quality has considerable importance that can affect the functioning of a component, and possibly its cost. The surface quality is an significant parameter to evaluate the productivity of machine tools as well as machined components. It is also used as the critical quality indicator for the machined surface. In recent years the prediction of surface roughness has become an area of interest for machining industry. Cutting force, cutting temperature, tool wear, and vibration signals are some of the factors that can be used individually to predict surface roughness, but when it is used collectively a more accurate prediction of surface roughness is possible since each of the above-mentioned factors have their own characteristics effects of surface roughness. In the present study, an attempt was made to fuse cutting force, tool wear and displacement of tool vibration along with the cutting speed, feed and depth of cut to predict the surface roughness of hardened SS 410 steel (45 HRC) using a multicoated hard metal insert with a sculptured rake face. Regression models and an artificial neural network model were developed to fuse the cutting force, cutting temperature, tool wear and displacement of tool vibration to predict the surface roughness. From the results it was observed that the prediction of surface roughness by the artificial neural network had a higher accuracy than the regression model.

Suggested Citation

  • X. Ajay Vasanth & P. Sam Paul & A. S. Varadarajan, 0. "A neural network model to predict surface roughness during turning of hardened SS410 steel," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 0, pages 1-12.
    • Handle: RePEc:spr:ijsaem:v::y::i::d:10.1007_s13198-020-00986-9
    DOI: 10.1007/s13198-020-00986-9
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s13198-020-00986-9
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s13198-020-00986-9?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhang, Guoqiang & Eddy Patuwo, B. & Y. Hu, Michael, 1998. "Forecasting with artificial neural networks:: The state of the art," International Journal of Forecasting, Elsevier, vol. 14(1), pages 35-62, March.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Balkin, Sandy, 2001. "On Forecasting Exchange Rates Using Neural Networks: P.H. Franses and P.V. Homelen, 1998, Applied Financial Economics, 8, 589-596," International Journal of Forecasting, Elsevier, vol. 17(1), pages 139-140.
    2. Barrow, Devon & Kourentzes, Nikolaos, 2018. "The impact of special days in call arrivals forecasting: A neural network approach to modelling special days," European Journal of Operational Research, Elsevier, vol. 264(3), pages 967-977.
    3. Daniel Buncic, 2012. "Understanding forecast failure of ESTAR models of real exchange rates," Empirical Economics, Springer, vol. 43(1), pages 399-426, August.
    4. Apostolos Ampountolas & Titus Nyarko Nde & Paresh Date & Corina Constantinescu, 2021. "A Machine Learning Approach for Micro-Credit Scoring," Risks, MDPI, vol. 9(3), pages 1-20, March.
    5. Ebrahimpour, Reza & Nikoo, Hossein & Masoudnia, Saeed & Yousefi, Mohammad Reza & Ghaemi, Mohammad Sajjad, 2011. "Mixture of MLP-experts for trend forecasting of time series: A case study of the Tehran stock exchange," International Journal of Forecasting, Elsevier, vol. 27(3), pages 804-816, July.
    6. Hewamalage, Hansika & Bergmeir, Christoph & Bandara, Kasun, 2021. "Recurrent Neural Networks for Time Series Forecasting: Current status and future directions," International Journal of Forecasting, Elsevier, vol. 37(1), pages 388-427.
    7. Leung, Philip C.M. & Lee, Eric W.M., 2013. "Estimation of electrical power consumption in subway station design by intelligent approach," Applied Energy, Elsevier, vol. 101(C), pages 634-643.
    8. Donya Rahmani & Saeed Heravi & Hossein Hassani & Mansi Ghodsi, 2016. "Forecasting time series with structural breaks with Singular Spectrum Analysis, using a general form of recurrent formula," Papers 1605.02188, arXiv.org.
    9. Wei Sun & Yujun He & Hong Chang, 2015. "Forecasting Fossil Fuel Energy Consumption for Power Generation Using QHSA-Based LSSVM Model," Energies, MDPI, vol. 8(2), pages 1-21, January.
    10. Saman, Corina, 2011. "Scenarios of the Romanian GDP Evolution With Neural Models," Journal for Economic Forecasting, Institute for Economic Forecasting, vol. 0(4), pages 129-140, December.
    11. Ghiassi, M. & Saidane, H. & Zimbra, D.K., 2005. "A dynamic artificial neural network model for forecasting time series events," International Journal of Forecasting, Elsevier, vol. 21(2), pages 341-362.
    12. Barrow, Devon K., 2016. "Forecasting intraday call arrivals using the seasonal moving average method," Journal of Business Research, Elsevier, vol. 69(12), pages 6088-6096.
    13. Jani, D.B. & Mishra, Manish & Sahoo, P.K., 2017. "Application of artificial neural network for predicting performance of solid desiccant cooling systems – A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 352-366.
    14. Oscar Claveria & Salvador Torra, 2013. "“Forecasting Business surveys indicators: neural networks vs. time series models”," AQR Working Papers 201312, University of Barcelona, Regional Quantitative Analysis Group, revised Nov 2013.
    15. Bento, P.M.R. & Pombo, J.A.N. & Calado, M.R.A. & Mariano, S.J.P.S., 2018. "A bat optimized neural network and wavelet transform approach for short-term price forecasting," Applied Energy, Elsevier, vol. 210(C), pages 88-97.
    16. Nataša Glišović & Miloš Milenković & Nebojša Bojović & Libor Švadlenka & Zoran Avramović, 2016. "A hybrid model for forecasting the volume of passenger flows on Serbian railways," Operational Research, Springer, vol. 16(2), pages 271-285, July.
    17. Timothy Praditia & Thilo Walser & Sergey Oladyshkin & Wolfgang Nowak, 2020. "Improving Thermochemical Energy Storage Dynamics Forecast with Physics-Inspired Neural Network Architecture," Energies, MDPI, vol. 13(15), pages 1-26, July.
    18. Ata, Rasit, 2015. "Artificial neural networks applications in wind energy systems: a review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 49(C), pages 534-562.
    19. Christian Fieberg & Daniel Metko & Thorsten Poddig & Thomas Loy, 2023. "Machine learning techniques for cross-sectional equity returns’ prediction," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 45(1), pages 289-323, March.
    20. Szafranek, Karol, 2019. "Bagged neural networks for forecasting Polish (low) inflation," International Journal of Forecasting, Elsevier, vol. 35(3), pages 1042-1059.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:ijsaem:v::y::i::d:10.1007_s13198-020-00986-9. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.