IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v14y2022i21p14416-d962416.html
   My bibliography  Save this article

An Effective Force-Temperature-Humidity Coupled Modeling for PEMFC Performance Parameter Matching by Using CFD and FEA Co-Simulation

Author

Listed:
  • Zhiming Zhang

    (School of Automotive Studies, Tongji University, Shanghai 201804, China)

  • Sai Wu

    (School of Automotive Studies, Tongji University, Shanghai 201804, China)

  • Kunpeng Li

    (School of Automotive Studies, Tongji University, Shanghai 201804, China)

  • Jiaming Zhou

    (School of Intelligent Manufacturing, Weifang University of Science and Technology, Weifang 262700, China)

  • Caizhi Zhang

    (College of Mechanical and Vehicle Engineering, Chongqing University, Chongqing 400044, China)

  • Guofeng Wang

    (School of Information Science and Electrical Engineering, Shandong Jiaotong University, Jinan 250357, China)

  • Tong Zhang

    (School of Automotive Studies, Tongji University, Shanghai 201804, China)

Abstract

High-performance proton exchange membrane fuel cell (PEMFC) vehicles are important for realizing carbon neutrality in transportation. However, the optimal power density of the fuel cell performance is difficult to achieve due to the internal complex operating conditions of a fuel cell stack. Moreover, there is a lack of effective models to solve the coupled multi-physical fields (force, temperature and humidity, etc.) in the PEMFC, particularly considering the gas diffusion layer (GDL) compression. Thus, a force-temperature-humidity coupled modeling method is introduced to evaluate the effects of key operating conditions for the fuel cell performance parameter matching. Firstly, the interfacial contact resistance and GDL porosity are obtained by a force-temperature coupled simulation using a finite element analysis (FEA) modeling, then the obtained results are introduced into a temperature-humidity coupled simulation using a computational fluid dynamics (CFD) modeling. An iteration algorithm is proposed to realize the force-temperature-humidity coupled simulation for the PEMFC performance. The main characteristics of the PEMFC performance parameters are revealed and the optimum matching criteria of the main performance parameters (temperature, stoichiometric ratio and relative humidity) are determined. The presented co-simulation method is significant and effective for realizing the PEMFC performance parameter matching condition, and it provides a design direction for an optimal power density of a fuel cell stack.

Suggested Citation

  • Zhiming Zhang & Sai Wu & Kunpeng Li & Jiaming Zhou & Caizhi Zhang & Guofeng Wang & Tong Zhang, 2022. "An Effective Force-Temperature-Humidity Coupled Modeling for PEMFC Performance Parameter Matching by Using CFD and FEA Co-Simulation," Sustainability, MDPI, vol. 14(21), pages 1-18, November.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:21:p:14416-:d:962416
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/14/21/14416/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2071-1050/14/21/14416/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Zhang, Bo & Lin, Fei & Zhang, Caizhi & Liao, Ruiyue & Wang, Ya-Xiong, 2020. "Design and implementation of model predictive control for an open-cathode fuel cell thermal management system," Renewable Energy, Elsevier, vol. 154(C), pages 1014-1024.
    2. Dong, Peng & Zhao, Junwei & Liu, Xuewu & Wu, Jian & Xu, Xiangyang & Liu, Yanfang & Wang, Shuhan & Guo, Wei, 2022. "Practical application of energy management strategy for hybrid electric vehicles based on intelligent and connected technologies: Development stages, challenges, and future trends," Renewable and Sustainable Energy Reviews, Elsevier, vol. 170(C).
    3. Yan, Xiaohui & Lin, Chen & Zheng, Zhifeng & Chen, Junren & Wei, Guanghua & Zhang, Junliang, 2020. "Effect of clamping pressure on liquid-cooled PEMFC stack performance considering inhomogeneous gas diffusion layer compression," Applied Energy, Elsevier, vol. 258(C).
    4. Kui Jiao & Jin Xuan & Qing Du & Zhiming Bao & Biao Xie & Bowen Wang & Yan Zhao & Linhao Fan & Huizhi Wang & Zhongjun Hou & Sen Huo & Nigel P. Brandon & Yan Yin & Michael D. Guiver, 2021. "Designing the next generation of proton-exchange membrane fuel cells," Nature, Nature, vol. 595(7867), pages 361-369, July.
    5. Zhiming Zhang & Sai Wu & Huimin Miao & Tong Zhang, 2022. "Numerical Investigation of Flow Channel Design and Tapered Slope Effects on PEM Fuel Cell Performance," Sustainability, MDPI, vol. 14(18), pages 1-15, September.
    6. Yang, Yupeng & Jia, Haijuan & Liu, Zhi & Bai, Nan & Zhang, Xiaolai & Cao, Tong & Zhang, Jie & Zhao, Pengbing & He, Xiaocong, 2022. "Overall and local effects of operating parameters on water management and performance of open-cathode PEM fuel cells," Applied Energy, Elsevier, vol. 315(C).
    7. Qiu, Diankai & Peng, Linfa & Yi, Peiyun & Lehnert, Werner & Lai, Xinmin, 2021. "Review on proton exchange membrane fuel cell stack assembly: Quality evaluation, assembly method, contact behavior and process design," Renewable and Sustainable Energy Reviews, Elsevier, vol. 152(C).
    8. Bai, Fan & Quan, Hong-Bing & Yin, Ren-Jie & Zhang, Zhuo & Jin, Shu-Qi & He, Pu & Mu, Yu-Tong & Gong, Xiao-Ming & Tao, Wen-Quan, 2022. "Three-dimensional multi-field digital twin technology for proton exchange membrane fuel cells," Applied Energy, Elsevier, vol. 324(C).
    9. Zizhe Dong & Yuwen Liu & Yanzhou Qin, 2022. "Coupled FEM and CFD Modeling of Structure Deformation and Performance of PEMFC Considering the Effects of Membrane Water Content," Energies, MDPI, vol. 15(15), pages 1-19, July.
    10. Zhiming Zhang & Jun Zhang & Tong Zhang, 2022. "Endplate Design and Topology Optimization of Fuel Cell Stack Clamped with Bolts," Sustainability, MDPI, vol. 14(8), pages 1-13, April.
    11. Zeng, Tao & Zhang, Caizhi & Hao, Dong & Cao, Dongpu & Chen, Jiawei & Chen, Jinrui & Li, Jin, 2020. "Data-driven approach for short-term power demand prediction of fuel cell hybrid vehicles," Energy, Elsevier, vol. 208(C).
    12. Zhiming Zhang & Jun Zhang & Liang Shi & Tong Zhang, 2022. "A Study of Contact Pressure with Thermo-Mechanical Coupled Action for a Full-Dimensional PEMFC Stack," Sustainability, MDPI, vol. 14(14), pages 1-16, July.
    13. Yin, Cong & Cao, Jishen & Tang, Qilin & Su, Yanghuai & Wang, Renkang & Li, Kai & Tang, Hao, 2022. "Study of internal performance of commercial-size fuel cell stack with 3D multi-physical model and high resolution current mapping," Applied Energy, Elsevier, vol. 323(C).
    14. Zeng, Tao & Zhang, Caizhi & Zhang, Yanyi & Deng, Chenghao & Hao, Dong & Zhu, Zhongwen & Ran, Hongxu & Cao, Dongpu, 2021. "Optimization-oriented adaptive equivalent consumption minimization strategy based on short-term demand power prediction for fuel cell hybrid vehicle," Energy, Elsevier, vol. 227(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhiming Zhang & Hui Ren & Song Hu & Xinfeng Zhang & Tong Zhang & Jiaming Zhou & Shangfeng Jiang & Tao Yu & Bo Deng, 2022. "Arrangement of Belleville Springs on Endplates Combined with Optimal Cross-Sectional Shape in PEMFC Stack Using Equivalent Beam Modeling and FEA," Sustainability, MDPI, vol. 14(23), pages 1-13, November.
    2. Ahmed Mohmed Dafalla & Lin Wei & Bereket Tsegai Habte & Jian Guo & Fangming Jiang, 2022. "Membrane Electrode Assembly Degradation Modeling of Proton Exchange Membrane Fuel Cells: A Review," Energies, MDPI, vol. 15(23), pages 1-26, December.
    3. Yao, Jing & Wu, Zhen & Wang, Huan & Yang, Fusheng & Xuan, Jin & Xing, Lei & Ren, Jianwei & Zhang, Zaoxiao, 2022. "Design and multi-objective optimization of low-temperature proton exchange membrane fuel cells with efficient water recovery and high electrochemical performance," Applied Energy, Elsevier, vol. 324(C).
    4. Zhiming Zhang & Jun Zhang & Tong Zhang, 2022. "Endplate Design and Topology Optimization of Fuel Cell Stack Clamped with Bolts," Sustainability, MDPI, vol. 14(8), pages 1-13, April.
    5. Chen, Dongfang & Pei, Pucheng & Meng, Yining & Ren, Peng & Li, Yuehua & Wang, Mingkai & Wang, Xizhong, 2022. "Novel extraction method of working condition spectrum for the lifetime prediction and energy management strategy evaluation of automotive fuel cells," Energy, Elsevier, vol. 255(C).
    6. Abdul Ghani Olabi & Tabbi Wilberforce & Abdulrahman Alanazi & Parag Vichare & Enas Taha Sayed & Hussein M. Maghrabie & Khaled Elsaid & Mohammad Ali Abdelkareem, 2022. "Novel Trends in Proton Exchange Membrane Fuel Cells," Energies, MDPI, vol. 15(14), pages 1-35, July.
    7. Xiangyang Chen & Xianglong Luo & Chao Wang & Yingzong Liang & Jianyong Chen & Zhi Yang & Jiacheng He & Ying Chen, 2024. "Channel-to-Rib Width Ratio Optimization for the Electrical Performance Enhancement in PEMFC Based on Accurate Strain-Stress Simulation," Energies, MDPI, vol. 17(3), pages 1-28, February.
    8. Kunang Li & Chunchun Jia & Xuefeng Han & Hongwen He, 2023. "A Novel Minimal-Cost Power Allocation Strategy for Fuel Cell Hybrid Buses Based on Deep Reinforcement Learning Algorithms," Sustainability, MDPI, vol. 15(10), pages 1-15, May.
    9. Chen, Dongfang & Pei, Pucheng & Ren, Peng & Song, Xin & Wang, He & Zhang, Lu & Wang, Mingkai, 2022. "Analytical methods for the effect of anode nitrogen concentration on performance and voltage consistency of proton exchange membrane fuel cell stack," Energy, Elsevier, vol. 258(C).
    10. Yuemeng Zhang & Jia Wang & Zhanhui Yao, 2023. "Recent Development of Fuel Cell Core Components and Key Materials: A Review," Energies, MDPI, vol. 16(5), pages 1-23, February.
    11. Zhang, Yong & He, Shirong & Jiang, Xiaohui & Xiong, Mu & Ye, Yuntao & Yang, Xi, 2023. "Three-dimensional multi-phase simulation of proton exchange membrane fuel cell performance considering constriction straight channel," Energy, Elsevier, vol. 267(C).
    12. Zhang, Xiaoqing & Yang, Jiapei & Ma, Xiao & Zhuge, Weilin & Shuai, Shijin, 2022. "Modelling and analysis on effects of penetration of microporous layer into gas diffusion layer in PEM fuel cells: Focusing on mass transport," Energy, Elsevier, vol. 254(PA).
    13. Yunjie Yang & Minli Bai & Laisuo Su & Jizu Lv & Chengzhi Hu & Linsong Gao & Yang Li & Yubai Li & Yongchen Song, 2022. "One-Dimensional Numerical Simulation of Pt-Co Alloy Catalyst Aging for Proton Exchange Membrane Fuel Cells," Sustainability, MDPI, vol. 14(18), pages 1-23, September.
    14. Venkatesan, Suriya & Mitzel, Jens & Wegner, Karsten & Costa, Remi & Gazdzicki, Pawel & Friedrich, Kaspar Andreas, 2022. "Nanomaterials and films for polymer electrolyte membrane fuel cells and solid oxide cells by flame spray pyrolysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 158(C).
    15. Li, Yanju & Li, Dongxu & Ma, Zheshu & Zheng, Meng & Lu, Zhanghao & Song, Hanlin & Guo, Xinjia & Shao, Wei, 2022. "Performance analysis and optimization of a novel vehicular power system based on HT-PEMFC integrated methanol steam reforming and ORC," Energy, Elsevier, vol. 257(C).
    16. Saka, Kenan & Orhan, Mehmet Fatih, 2022. "Analysis of stack operating conditions for a polymer electrolyte membrane fuel cell," Energy, Elsevier, vol. 258(C).
    17. Li, Xiang & Tang, Fumin & Wang, Qianqian & Li, Bing & Dai, Haifeng & Chang, Guofeng & Zhang, Cunman & Ming, Pingwen, 2023. "Effect of cathode catalyst layer on proton exchange membrane fuel cell performance: Considering the spatially variable distribution," Renewable Energy, Elsevier, vol. 212(C), pages 644-654.
    18. Akimoto, Yutaro & Shibata, Masumi & Tsuzuki, Yuto & Okajima, Keiichi & Suzuki, Shin-nosuke, 2023. "In-situ on-board evaluation and control of proton exchange membrane fuel cells using magnetic sensors," Applied Energy, Elsevier, vol. 351(C).
    19. Jong-Wook Kim & Heungju Ahn & Hyeon Cheol Seo & Sang Cheol Lee, 2022. "Optimization of Solar/Fuel Cell Hybrid Energy System Using the Combinatorial Dynamic Encoding Algorithm for Searches (cDEAS)," Energies, MDPI, vol. 15(8), pages 1-15, April.
    20. Rahmani, Ebrahim & Moradi, Tofigh & Ghandehariun, Samane & Naterer, Greg F. & Ranjbar, Amirhossein, 2023. "Enhanced mass transfer and water discharge in a proton exchange membrane fuel cell with a raccoon channel flow field," Energy, Elsevier, vol. 264(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:14:y:2022:i:21:p:14416-:d:962416. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.