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Arrangement of Belleville Springs on Endplates Combined with Optimal Cross-Sectional Shape in PEMFC Stack Using Equivalent Beam Modeling and FEA

Author

Listed:
  • Zhiming Zhang

    (School of Automotive Studies, Tongji University, Shanghai 201804, China)

  • Hui Ren

    (School of Automotive Studies, Tongji University, Shanghai 201804, China)

  • Song Hu

    (School of Automotive Studies, Tongji University, Shanghai 201804, China)

  • Xinfeng Zhang

    (School of Information and Electrical Engineering, Zhejiang University City College, Hangzhou 310015, China)

  • Tong Zhang

    (School of Automotive Studies, Tongji University, Shanghai 201804, China)

  • Jiaming Zhou

    (School of Intelligent Manufacturing, Weifang University of Science and Technology, Weifang 262700, China)

  • Shangfeng Jiang

    (Zhengzhou Yutong Bus Co., Ltd., Zhengzhou 450016, China)

  • Tao Yu

    (College of Automotive Engineering, Chongqing University, Chongqing 400044, China)

  • Bo Deng

    (China Automotive Engineering Research Institute Co., Ltd., Chongqing 401122, China)

Abstract

A set of Belleville springs integrated into an endplate plays a key role in a proton exchange membrane fuel cell (PEMFC) stack, which makes the applied assembly force smoother, resulting from the absorbed vibration and thermal expansion. The appropriate arrangement of Belleville springs is important in PEMFC stack design. The aim of this study is to establish an equivalent beam model to optimize the numbers and positions of Belleville springs to minimize endplate deformation. Based on this, a finite element analysis (FEA) model of the PEMFC stack is proposed to further optimize the cross-sectional shape of the endplate. For the endplate with two, three and four groups of Belleville springs, its optimal positions correspond to 0.17 l in , 0.27 l in and 0.5 l in (l in is the equal distance between steel belts). In addition, the low thickness should be 2/3 of the high thickness of the curved endplate for a uniform contact pressure distribution as well as the high-volume-specific power. However, the curvature radius of the endplate arc is negative to the uniformity of the contact pressure distribution, and particularly the internal cells of the PEMFC stack. This study provides a design direction for endplates combined with Belleville springs in large fuel cell stacks clamped with steel belts.

Suggested Citation

  • Zhiming Zhang & Hui Ren & Song Hu & Xinfeng Zhang & Tong Zhang & Jiaming Zhou & Shangfeng Jiang & Tao Yu & Bo Deng, 2022. "Arrangement of Belleville Springs on Endplates Combined with Optimal Cross-Sectional Shape in PEMFC Stack Using Equivalent Beam Modeling and FEA," Sustainability, MDPI, vol. 14(23), pages 1-13, November.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:23:p:15928-:d:988155
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    References listed on IDEAS

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