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Endplate Design and Topology Optimization of Fuel Cell Stack Clamped with Bolts

Author

Listed:
  • Zhiming Zhang

    (School of Automotive Studies, Tongji University, Shanghai 200070, China)

  • Jun Zhang

    (School of Automotive Studies, Tongji University, Shanghai 200070, China)

  • Tong Zhang

    (School of Automotive Studies, Tongji University, Shanghai 200070, China)

Abstract

The endplate plays an important role in the performance and durability of fuel cell stacks, and also to mass power density. Aiming at a lightweight endplate and uniform deflection of the endplate, the purpose of this study is to model the endplate including the supply, discharge ports and the distribution manifolds. The stress and displacement distribution of the endplate are also analyzed by numerical simulation. After that, the three optimized topologies aiming to minimize compliance, uniform stress distribution and two objectives coupling are discussed, and the intake endplate and blind endplate are individually reconstructed. The mass of optimized intake endplate is reduced by 35%, and the mass of optimized blind endplate is reduced by 46% for the goal of attaining a lightweight endplate, while maintaining the uniformity of the stress distribution of the first cell next to the endplate. Considering these factors, optimized endplates are obtained, which are valuable to fuel cell stack design.

Suggested Citation

  • Zhiming Zhang & Jun Zhang & Tong Zhang, 2022. "Endplate Design and Topology Optimization of Fuel Cell Stack Clamped with Bolts," Sustainability, MDPI, vol. 14(8), pages 1-13, April.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:8:p:4730-:d:794344
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    References listed on IDEAS

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    Cited by:

    1. Zhiming Zhang & Sai Wu & Kunpeng Li & Jiaming Zhou & Caizhi Zhang & Guofeng Wang & Tong Zhang, 2022. "An Effective Force-Temperature-Humidity Coupled Modeling for PEMFC Performance Parameter Matching by Using CFD and FEA Co-Simulation," Sustainability, MDPI, vol. 14(21), pages 1-18, November.
    2. Zhiming Zhang & Jun Zhang & Yapeng Shang & Tong Zhang, 2022. "Study on the Optimal Cross-Sectional Shapes of the PEMFC Endplates by Using a Moment of Inertia and 3D FEM Models," Sustainability, MDPI, vol. 14(19), pages 1-15, October.
    3. Zhiming Zhang & Hui Ren & Song Hu & Xinfeng Zhang & Tong Zhang & Jiaming Zhou & Shangfeng Jiang & Tao Yu & Bo Deng, 2022. "Arrangement of Belleville Springs on Endplates Combined with Optimal Cross-Sectional Shape in PEMFC Stack Using Equivalent Beam Modeling and FEA," Sustainability, MDPI, vol. 14(23), pages 1-13, November.

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