IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v18y2025i3p631-d1579959.html
   My bibliography  Save this article

Review on Lithium-Ion Battery Heat Dissipation Based on Microchannel–PCM Coupling Technology

Author

Listed:
  • Jun Chen

    (School of Petroleum and Natural Gas Engineering, School of Energy, Changzhou University, Changzhou 213164, China)

  • Wanli Xu

    (School of Petroleum and Natural Gas Engineering, School of Energy, Changzhou University, Changzhou 213164, China)

  • Hao Tian

    (School of Petroleum and Natural Gas Engineering, School of Energy, Changzhou University, Changzhou 213164, China)

  • Yichao Cao

    (Jiangsu Key Laboratory of High Performance Fiber Composites, Changzhou 213135, China
    JITRI-PGTEX Joint Innovation Center, Changzhou 213135, China)

  • Jincheng Gu

    (Valiant Co., Ltd., Yantai 264006, China)

  • Haijun Zhou

    (School of Petroleum and Natural Gas Engineering, School of Energy, Changzhou University, Changzhou 213164, China)

  • Yong Jin

    (School of Petroleum and Natural Gas Engineering, School of Energy, Changzhou University, Changzhou 213164, China)

Abstract

Lithium-ion battery heat dissipation difficulties seriously affect the efficient and stable operation of electronic devices and electric vehicles. Faced with the increasing heat dissipation demand, traditional liquid cooling systems cannot ensure the quality of heat dissipation and are seriously limited in the ability to provide uniform temperature adjustments. Combining microchannels with PCMs is beneficial. For the hybrid system here described, the maximum and average values of the temperature field were 10.35 K and 1 K, respectively, surpassing those of a liquid cooling system. By introducing suitable PCMs, the maximum value could be reduced by 5.6 K (under a 2C discharge rate) and by 16.2 K (under a 3C discharge rate). This article briefly introduces the development status and main problems of the technology combining microchannels and PCMs in BTMSs, then reviews the research progress for lithium-ion battery heat dissipation achieved by using the technology coupling microchannels and PCMs, analyzes its performance advantages, and finally prospects the future development direction of the microchannel–PCM coupling technology.

Suggested Citation

  • Jun Chen & Wanli Xu & Hao Tian & Yichao Cao & Jincheng Gu & Haijun Zhou & Yong Jin, 2025. "Review on Lithium-Ion Battery Heat Dissipation Based on Microchannel–PCM Coupling Technology," Energies, MDPI, vol. 18(3), pages 1-16, January.
    • Handle: RePEc:gam:jeners:v:18:y:2025:i:3:p:631-:d:1579959
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/18/3/631/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/18/3/631/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Oró, E. & de Gracia, A. & Castell, A. & Farid, M.M. & Cabeza, L.F., 2012. "Review on phase change materials (PCMs) for cold thermal energy storage applications," Applied Energy, Elsevier, vol. 99(C), pages 513-533.
    2. Ali Ammar Naqvi & Emad Uddin & Muhammad Zia Ullah Khan, 2023. "Passive Mixing and Convective Heat Transfer Enhancement for Nanofluid Flow across Corrugated Base Microchannels," Energies, MDPI, vol. 16(23), pages 1-23, December.
    3. Hussain, Abid & Tso, C.Y. & Chao, Christopher Y.H., 2016. "Experimental investigation of a passive thermal management system for high-powered lithium ion batteries using nickel foam-paraffin composite," Energy, Elsevier, vol. 115(P1), pages 209-218.
    4. Li, Xiaolin & Wang, Jun & Wu, Zhiwei & Cao, Wenxiang & Zhang, Xuesong, 2024. "An energy saving strategy on the composite phase change material and spiral liquid cooling channel for battery thermal management," Renewable Energy, Elsevier, vol. 227(C).
    5. Mali, Vima & Saxena, Rajat & Kumar, Kundan & Kalam, Abul & Tripathi, Brijesh, 2021. "Review on battery thermal management systems for energy-efficient electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).
    6. Mousavi, Sepehr & Zadehkabir, Amirhosein & Siavashi, Majid & Yang, Xiaohu, 2023. "An improved hybrid thermal management system for prismatic Li-ion batteries integrated with mini-channel and phase change materials," Applied Energy, Elsevier, vol. 334(C).
    7. Huanmei Yuan & Sitong Liu & Tonghe Li & Liyun Yang & Dehong Li & Hao Bai & Xiaodong Wang, 2024. "Review on Thermal Properties with Influence Factors of Solid–Liquid Organic Phase-Change Micro/Nanocapsules," Energies, MDPI, vol. 17(3), pages 1-51, January.
    8. Yang, Huizhu & Li, Mingxuan & Wang, Zehui & Ma, Binjian, 2023. "A compact and lightweight hybrid liquid cooling system coupling with Z-type cold plates and PCM composite for battery thermal management," Energy, Elsevier, vol. 263(PE).
    9. Ling, Ziye & Wen, Xiaoyan & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Thermal management performance of phase change materials with different thermal conductivities for Li-ion battery packs operated at low temperatures," Energy, Elsevier, vol. 144(C), pages 977-983.
    10. Wong-Pinto, Liey-Si & Milian, Yanio & Ushak, Svetlana, 2020. "Progress on use of nanoparticles in salt hydrates as phase change materials," Renewable and Sustainable Energy Reviews, Elsevier, vol. 122(C).
    11. Wu, Chunxia & Sun, Yalong & Tang, Heng & Zhang, Shiwei & Yuan, Wei & Zhu, Likuan & Tang, Yong, 2024. "A review on the liquid cooling thermal management system of lithium-ion batteries," Applied Energy, Elsevier, vol. 375(C).
    12. Sharma, Atul & Tyagi, V.V. & Chen, C.R. & Buddhi, D., 2009. "Review on thermal energy storage with phase change materials and applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 13(2), pages 318-345, February.
    13. Chen-Lung Wang & Jik Chang Leong, 2024. "Analysis of Thermal Management Strategies for 21700 Lithium-Ion Batteries Incorporating Phase Change Materials and Porous Copper Foam with Different Battery Orientations," Energies, MDPI, vol. 17(7), pages 1-27, March.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Suresh, C. & Awasthi, Abhishek & Kumar, Binit & Im, Seong-kyun & Jeon, Yongseok, 2025. "Advances in battery thermal management for electric vehicles: A comprehensive review of hybrid PCM-metal foam and immersion cooling technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 208(C).
    2. Nie, Binjian & Palacios, Anabel & Zou, Boyang & Liu, Jiaxu & Zhang, Tongtong & Li, Yunren, 2020. "Review on phase change materials for cold thermal energy storage applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    3. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    4. Nassima Radouane, 2022. "A Comprehensive Review of Composite Phase Change Materials (cPCMs) for Thermal Management Applications, Including Manufacturing Processes, Performance, and Applications," Energies, MDPI, vol. 15(21), pages 1-28, November.
    5. Li, Haoxuan & Chen, Long & Zuo, Hongyan & Zhang, Bin & Jia, Guohai, 2024. "Performance enhancement of a battery thermal management system using novel liquid cold plates with micro-channel featuring pin fins," Energy, Elsevier, vol. 301(C).
    6. Wang, Chuang & Liu, Qixing & Wang, Zhiqiang & Cheng, Xingxing, 2025. "A review of power battery cooling technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 213(C).
    7. Jayathunga, D.S. & Karunathilake, H.P. & Narayana, M. & Witharana, S., 2024. "Phase change material (PCM) candidates for latent heat thermal energy storage (LHTES) in concentrated solar power (CSP) based thermal applications - A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).
    8. Rostami, Sara & Afrand, Masoud & Shahsavar, Amin & Sheikholeslami, M. & Kalbasi, Rasool & Aghakhani, Saeed & Shadloo, Mostafa Safdari & Oztop, Hakan F., 2020. "A review of melting and freezing processes of PCM/nano-PCM and their application in energy storage," Energy, Elsevier, vol. 211(C).
    9. Park, Joon Ho & Park, Jungjoon & Lee, Jae Won & Kang, Yong Tae, 2023. "Progress in CO2 hydrate formation and feasibility analysis for cold thermal energy harvesting application," Renewable and Sustainable Energy Reviews, Elsevier, vol. 187(C).
    10. Lin, Xiang-Wei & Li, Yu-Bai & Wu, Wei-Tao & Zhou, Zhi-Fu & Chen, Bin, 2024. "Advances on two-phase heat transfer for lithium-ion battery thermal management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).
    11. Sebastian Ammann & Andreas Ammann & Rebecca Ravotti & Ludger J. Fischer & Anastasia Stamatiou & Jörg Worlitschek, 2018. "Effective Separation of a Water in Oil Emulsion from a Direct Contact Latent Heat Storage System," Energies, MDPI, vol. 11(9), pages 1-15, August.
    12. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    13. Gohar Gholamibozanjani & Mohammed Farid, 2021. "A Critical Review on the Control Strategies Applied to PCM-Enhanced Buildings," Energies, MDPI, vol. 14(7), pages 1-39, March.
    14. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    15. Gunasekara, Saman Nimali & Pan, Ruijun & Chiu, Justin Ningwei & Martin, Viktoria, 2016. "Polyols as phase change materials for surplus thermal energy storage," Applied Energy, Elsevier, vol. 162(C), pages 1439-1452.
    16. Jankowski, Nicholas R. & McCluskey, F. Patrick, 2014. "A review of phase change materials for vehicle component thermal buffering," Applied Energy, Elsevier, vol. 113(C), pages 1525-1561.
    17. Zhang, P. & Meng, Z.N. & Zhu, H. & Wang, Y.L. & Peng, S.P., 2017. "Melting heat transfer characteristics of a composite phase change material fabricated by paraffin and metal foam," Applied Energy, Elsevier, vol. 185(P2), pages 1971-1983.
    18. Browne, M.C. & Norton, B. & McCormack, S.J., 2015. "Phase change materials for photovoltaic thermal management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 762-782.
    19. Shen, Zu-Guo & Chen, Shuai & Liu, Xun & Chen, Ben, 2021. "A review on thermal management performance enhancement of phase change materials for vehicle lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    20. Mahmoud, Saad & Tang, Aaron & Toh, Chin & AL-Dadah, Raya & Soo, Sein Leung, 2013. "Experimental investigation of inserts configurations and PCM type on the thermal performance of PCM based heat sinks," Applied Energy, Elsevier, vol. 112(C), pages 1349-1356.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:18:y:2025:i:3:p:631-:d:1579959. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.