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Oxidative Liquefaction, an Approach for Complex Plastic Waste Stream Conversion into Valuable Oxygenated Chemicals

Author

Listed:
  • Hamza Mumtaz

    (Department Thermal Technology, Silesian University of Technology, Stanisława Konarskiego 22, 44-100 Gliwice, Poland)

  • Sebastian Werle

    (Department Thermal Technology, Silesian University of Technology, Stanisława Konarskiego 22, 44-100 Gliwice, Poland)

  • Roksana Muzyka

    (Department of Air Protection, Silesian University of Technology, Stanisława Konarskiego 22B, 44-100 Gliwice, Poland)

  • Szymon Sobek

    (Department of Heating, Ventilation and Dust Removal Technology, Silesian University of Technology, Stanisława Konarskiego 20, 44-100 Gliwice, Poland)

  • Marcin Sajdak

    (Department of Air Protection, Silesian University of Technology, Stanisława Konarskiego 22B, 44-100 Gliwice, Poland)

Abstract

Various waste streams including municipal solid waste (MSW), polymer waste from personal protective equipment (PPE) used in medical fields, and composite waste from wind turbine blades (WTBs) demand modern waste management and recycling approaches. Ultimate and proximate analysis of mentioned samples revealed a higher content of carbon—28.2 ± 8.0, 80.1 ± 2.3, and 50.3 ± 2.3, respectively—exhibiting sufficient potential to be converted into secondary carbon-based compounds. For this purpose, oxidative liquefaction of selected waste materials was carried out following a detailed experimental plan, a centred composite design for WTBs, and a central composite face-centred plan for MSW and PPEs. Temperature, pressure, oxidant concentration, reaction time, and waste-to-liquid ratio were the parameters of key interest, and their values were tested at a range of 200–350 °C, 20–40 bar, 15–60%, 30–90 min, and 3–25%, respectively, depending upon the type of waste. As a result, total polymer degradation (TPD) was recorded for three types of waste and the results were satisfactory, encouraging the decomposition of primary waste in liquid oxygenated chemical compounds (OCCs). Gas Chromatography with Flame Ionisation Detection (GC-FID) helped us quantify the number of OCCs for each waste sample. Energy consumption during the process was also recorded and optimisation of the experimental plan based on maximum TPD and OCCs yields against the minimum energy consumption was performed to make the process tech-economic.

Suggested Citation

  • Hamza Mumtaz & Sebastian Werle & Roksana Muzyka & Szymon Sobek & Marcin Sajdak, 2024. "Oxidative Liquefaction, an Approach for Complex Plastic Waste Stream Conversion into Valuable Oxygenated Chemicals," Energies, MDPI, vol. 17(5), pages 1-14, February.
  • Handle: RePEc:gam:jeners:v:17:y:2024:i:5:p:1086-:d:1345187
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    References listed on IDEAS

    as
    1. Mumtaz, Hamza & Sobek, Szymon & Sajdak, Marcin & Muzyka, Roksana & Werle, Sebastian, 2023. "An experimental investigation and process optimization of the oxidative liquefaction process as the recycling method of the end-of-life wind turbine blades," Renewable Energy, Elsevier, vol. 211(C), pages 269-278.
    2. Magdalena Skrzyniarz & Marcin Sajdak & Monika Zajemska & Anna Biniek-Poskart & Józef Iwaszko & Andrzej Skibiński, 2023. "Possibilities of RDF Pyrolysis Products Utilization in the Face of the Energy Crisis," Energies, MDPI, vol. 16(18), pages 1-19, September.
    3. Mumtaz, Hamza & Sobek, Szymon & Sajdak, Marcin & Muzyka, Roksana & Drewniak, Sabina & Werle, Sebastian, 2023. "Oxidative liquefaction as an alternative method of recycling and the pyrolysis kinetics of wind turbine blades," Energy, Elsevier, vol. 278(PB).
    4. Topham, Eva & McMillan, David, 2017. "Sustainable decommissioning of an offshore wind farm," Renewable Energy, Elsevier, vol. 102(PB), pages 470-480.
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    Cited by:

    1. Mumtaz, Hamza & Sobek, Szymon & Sajdak, Marcin & Muzyka, Roksana & Werle, Sebastian, 2025. "Optimizing advanced oxidative liquefaction of municipal solid waste and personal protective equipment of medical sector for solid reduction and secondary compounds production," Renewable Energy, Elsevier, vol. 255(C).
    2. Sobek, Szymon & Schmölzer, Stefan & Mumtaz, Hamza & Sajdak, Marcin & Muzyka, Roksana & Werle, Sebastian, 2025. "Kinetic study of the decommissioned wind turbine blade oxidative liquefaction based on differential scanning calorimetry," Energy, Elsevier, vol. 316(C).
    3. Mumtaz, Hamza & Sobek, Szymon & Sajdak, Marcin & Muzyka, Roksana & Werle, Sebastian & Procek, Marcin, 2025. "Innovative recycling of end-of-life photovoltaic panels with the aim of polymer degradation and valuable chemical production," Renewable Energy, Elsevier, vol. 252(C).

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