IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v17y2023i1p14-d1303327.html

Studies on the Thermochemical Conversion of Waste Tyre Rubber—A Review

Author

Listed:
  • Piotr Soprych

    (AGH University of Krakow, Faculty of Energy and Fuels, al. Mickiewicza 30, 30-059 Krakow, Poland)

  • Grzegorz Czerski

    (AGH University of Krakow, Faculty of Energy and Fuels, al. Mickiewicza 30, 30-059 Krakow, Poland)

  • Przemysław Grzywacz

    (AGH University of Krakow, Faculty of Energy and Fuels, al. Mickiewicza 30, 30-059 Krakow, Poland)

Abstract

Waste from scrap tyres, due to its high volume (17 million Mg per year) and durability resulting from the physical and chemical properties, requires innovative approaches for efficient and environmentally friendly management. In many countries, the landfilling of waste tyres is banned (e.g., EU, USA, UK); however, waste tyres can be a source of valuable materials such as carbon black, pyrolysis oil, hydrogen-rich syngas, tyre char, as well as energy. The purpose of this article is to provide a synthesis of the state of knowledge regarding the thermal conversion of waste tyres by pyrolysis and gasification, taking into account the use of different measurement techniques and reactor types. These technologies are forward-looking and have a high degree of flexibility in terms of product sourcing, depending on the process conditions. The properties of waste from used tyres were analysed, i.e., the composition of the content of individual components and the main chemical substances. The results encompassed ultimate and proximate analyses of rubber from tyres, as well as the physical and chemical parameters of the tyre char obtained through pyrolysis. This article compiles available literature data regarding the impact of process and raw material parameters, such as temperature and time conditions, pressure, particle size, and catalyst addition on the pyrolysis and gasification processes. It also explores the influence of these factors on the yield and properties of the products, including pyrolysis oil, gas, synthesis gas, and tyre char.

Suggested Citation

  • Piotr Soprych & Grzegorz Czerski & Przemysław Grzywacz, 2023. "Studies on the Thermochemical Conversion of Waste Tyre Rubber—A Review," Energies, MDPI, vol. 17(1), pages 1-39, December.
  • Handle: RePEc:gam:jeners:v:17:y:2023:i:1:p:14-:d:1303327
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/17/1/14/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/17/1/14/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Grzegorz Czerski & Katarzyna Śpiewak & Dorota Makowska & Barbora Grycova, 2023. "Study on Steam Co-Gasification of Waste Tire Char and Sewage Sludge," Energies, MDPI, vol. 16(5), pages 1-15, February.
    2. Ramez Abdallah & Adel Juaidi & Mahmoud Assad & Tareq Salameh & Francisco Manzano-Agugliaro, 2020. "Energy Recovery from Waste Tires Using Pyrolysis: Palestine as Case of Study," Energies, MDPI, vol. 13(7), pages 1-13, April.
    3. Song, Weiming & Zhou, Jianan & Li, Yujie & Li, Shu & Yang, Jian, 2021. "Utilization of waste tire powder for gaseous fuel generation via CO2 gasification using waste heat in converter vaporization cooling flue," Renewable Energy, Elsevier, vol. 173(C), pages 283-296.
    4. Li, Dan & Lei, Shijun & Lin, Fawei & Zhong, Lei & Ma, Wenchao & Chen, Guanyi, 2020. "Study of scrap tires pyrolysis – Products distribution and mechanism," Energy, Elsevier, vol. 213(C).
    5. Lahijani, Pooya & Mohammadi, Maedeh & Mohamed, Abdul Rahman, 2019. "Investigation of synergism and kinetic analysis during CO2 co-gasification of scrap tire char and agro-wastes," Renewable Energy, Elsevier, vol. 142(C), pages 147-157.
    6. Serrano, Daniel & Horvat, Alen & Batuecas, Esperanza & Abelha, Pedro, 2022. "Waste tyres valorisation through gasification in a bubbling fluidised bed: An exhaustive gas composition analysis," Renewable Energy, Elsevier, vol. 200(C), pages 1438-1446.
    7. Hwang, Jae Gyu & Lee, Byeong Kyu & Choi, Myung Kyu & Park, Hoon Chae & Choi, Hang Seok, 2023. "Optimal production of waste tire pyrolysis oil and recovery of high value-added D-limonene in a conical spouted bed reactor," Energy, Elsevier, vol. 262(PB).
    8. Wu, Yujian & Wang, Haoyu & Li, Haoyang & Han, Xue & Zhang, Mingyuan & Sun, Yan & Fan, Xudong & Tu, Ren & Zeng, Yimin & Xu, Chunbao Charles & Xu, Xiwei, 2022. "Applications of catalysts in thermochemical conversion of biomass (pyrolysis, hydrothermal liquefaction and gasification): A critical review," Renewable Energy, Elsevier, vol. 196(C), pages 462-481.
    9. Song, Zhanlong & Yang, Yaqing & Sun, Jing & Zhao, Xiqiang & Wang, Wenlong & Mao, Yanpeng & Ma, Chunyuan, 2017. "Effect of power level on the microwave pyrolysis of tire powder," Energy, Elsevier, vol. 127(C), pages 571-580.
    10. Al-Rahbi, Amal S. & Williams, Paul T., 2017. "Hydrogen-rich syngas production and tar removal from biomass gasification using sacrificial tyre pyrolysis char," Applied Energy, Elsevier, vol. 190(C), pages 501-509.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wang, Shoujun & Cheng, Mingqian & Xie, Ming & Yang, Yanyu & Liu, Tingting & Zhou, Tao & Cen, Qihong & Liu, Zewei & Li, Bin, 2025. "From waste to energy: Comprehensive understanding of the thermal-chemical utilization techniques for waste tire recycling," Renewable and Sustainable Energy Reviews, Elsevier, vol. 211(C).
    2. Śpiewak, K. & Czerski, G. & Grzywacz, P. & Makowska, D., 2024. "Assessment of sewage sludge as a component for the tire char co-gasification process," Energy, Elsevier, vol. 308(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liu, Jingyuan & Zhou, Jianzhao & Ren, Jingzheng, 2025. "Recent advances of energetic valorization technologies for waste tires: A systematic review of thermochemical and integrated processes, challenges, and future directions," Renewable and Sustainable Energy Reviews, Elsevier, vol. 218(C).
    2. Zhang, Menghui & Qi, Yongfeng & Zhang, Wan & Wang, Meiting & Li, Jingyi & Lu, Yi & Zhang, Sheng & He, Jiazheng & Cao, Hao & Tao, Xuan & Xu, Hanlu & Zhang, Sheng, 2024. "A review on waste tires pyrolysis for energy and material recovery from the optimization perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    3. Śpiewak, K. & Czerski, G. & Grzywacz, P. & Makowska, D., 2024. "Assessment of sewage sludge as a component for the tire char co-gasification process," Energy, Elsevier, vol. 308(C).
    4. Parathesi, Manikandan & Singh Vincent, Christus Jeya & Winsly, Beno Wincy, 2025. "Parametric optimization and economic assessment of tyre waste co-gasification with agricultural biomass in a downdraft gasifier using RSM-CCD technique," Energy, Elsevier, vol. 318(C).
    5. Wang, Shoujun & Cheng, Mingqian & Xie, Ming & Yang, Yanyu & Liu, Tingting & Zhou, Tao & Cen, Qihong & Liu, Zewei & Li, Bin, 2025. "From waste to energy: Comprehensive understanding of the thermal-chemical utilization techniques for waste tire recycling," Renewable and Sustainable Energy Reviews, Elsevier, vol. 211(C).
    6. AlNouss, Ahmed & McKay, Gordon & Al-Ansari, Tareq, 2020. "Enhancing waste to hydrogen production through biomass feedstock blending: A techno-economic-environmental evaluation," Applied Energy, Elsevier, vol. 266(C).
    7. Qin, Tao & Lu, Qiuxiang & Xiang, Hao & Luo, Xiulin & Shenfu, Yuan, 2023. "Ca promoted Ni–Co bimetallic catalyzed coal pyrolysis and char steam gasification," Energy, Elsevier, vol. 282(C).
    8. Jinling Song & Chuyang Tang & Xinyuan An & Yi Wang & Shankun Zhou & Chunhong Huang, 2022. "Catalytic Pyrolysis of Sawdust with Desulfurized Fly Ash for Pyrolysis Gas Upgrading," IJERPH, MDPI, vol. 19(23), pages 1-11, November.
    9. Du, Shilin & Shu, Rui & Guo, Feiqiang & Mao, Songbo & Bai, Jiaming & Qian, Lin & Xin, Chengyun, 2022. "Porous coal char-based catalyst from coal gangue and lignite with high metal contents in the catalytic cracking of biomass tar," Energy, Elsevier, vol. 249(C).
    10. Zhang, Xingyilong & Lu, Houfang & Wu, Kejing & Liu, Yingying & Wu, Jian & Zhu, Yingming & Liang, Bin, 2024. "Synergistic activation of hydroxyl groups by hierarchical acid sites and deep eutectic solvents for the dehydration of fructose to 5-hydroxymethylfurfural under mild temperature," Renewable Energy, Elsevier, vol. 233(C).
    11. Elhambakhsh, Abbas & Van Duc Long, Nguyen & Lamichhane, Pradeep & Hessel, Volker, 2023. "Recent progress and future directions in plasma-assisted biomass conversion to hydrogen," Renewable Energy, Elsevier, vol. 218(C).
    12. Sameh Monna & Adel Juaidi & Ramez Abdallah & Aiman Albatayneh & Patrick Dutournie & Mejdi Jeguirim, 2021. "Towards Sustainable Energy Retrofitting, a Simulation for Potential Energy Use Reduction in Residential Buildings in Palestine," Energies, MDPI, vol. 14(13), pages 1-13, June.
    13. Lu, Qiuxiang & zhang, Luqi & Chen, Xin & Li, Kuo & Meng, Lingshuai & Xie, Xiaoguang & Yuan, Shenfu & Gao, Yuchen & Zhou, Xinran, 2022. "Synergistic effect of volatile inherent minerals on catalytic pyrolysis of wheat straw over a Fe–Ca–Ni catalyst," Energy, Elsevier, vol. 253(C).
    14. Policella, Matteo & Wang, Zhiwei & Burra, Kiran. G. & Gupta, Ashwani K., 2019. "Characteristics of syngas from pyrolysis and CO2-assisted gasification of waste tires," Applied Energy, Elsevier, vol. 254(C).
    15. Kumar, Rakesh & Mondal, Monoj Kumar, 2025. "Two-step feeding pyro-gasification of coconut husk: effects of Ni-Fe impregnation on products yields and quality," Renewable Energy, Elsevier, vol. 248(C).
    16. Chen, Guan-Bang & Chang, Chung-Yu, 2024. "Co-gasification of waste shiitake substrate and waste polyethylene in a fluidized bed reactor under CO2/steam atmospheres," Energy, Elsevier, vol. 289(C).
    17. Buentello-Montoya, D.A. & Zhang, X. & Li, J., 2019. "The use of gasification solid products as catalysts for tar reforming," Renewable and Sustainable Energy Reviews, Elsevier, vol. 107(C), pages 399-412.
    18. Hisham Afash & Bertug Ozarisoy & Hasim Altan & Cenk Budayan, 2023. "Recycling of Tire Waste Using Pyrolysis: An Environmental Perspective," Sustainability, MDPI, vol. 15(19), pages 1-21, September.
    19. Park, Jonghyun & Yim, Jun Ho & Cho, Seong-Heon & Jung, Sungyup & Tsang, Yiu Fai & Chen, Wei-Hsin & Jeon, Young Jae & Kwon, Eilhann E., 2024. "A virtuous cycle for thermal treatment of polyvinyl chloride and fermentation of lignocellulosic biomass," Applied Energy, Elsevier, vol. 362(C).
    20. Kim, Jung-Hun & Oh, Jeong-Ik & Tsang, Yiu Fai & Park, Young-Kwon & Lee, Jechan & Kwon, Eilhann E., 2020. "CO2-assisted catalytic pyrolysis of digestate with steel slag," Energy, Elsevier, vol. 191(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:17:y:2023:i:1:p:14-:d:1303327. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.