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Experimental Study on Active Thermal Protection for Electronic Devices Used in Deep−Downhole−Environment Exploration

Author

Listed:
  • Shihong Ma

    (Key Laboratory of Thermo−Fluid Science and Engineering, MOE, School of Energy and Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China)

  • Shuo Zhang

    (Xi’an Shanguang Energy Co., Ltd., Xi’an 710075, China)

  • Jian Wu

    (State Key Laboratory of Electrical Insulation and Power Equipment, Xi’an Jiaotong University, Xi’an 710049, China)

  • Yongmin Zhang

    (State Key Laboratory of Electrical Insulation and Power Equipment, Xi’an Jiaotong University, Xi’an 710049, China)

  • Wenxiao Chu

    (Key Laboratory of Thermo−Fluid Science and Engineering, MOE, School of Energy and Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China)

  • Qiuwang Wang

    (Key Laboratory of Thermo−Fluid Science and Engineering, MOE, School of Energy and Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China)

Abstract

Electronic devices are commonly used for exploiting and extracting shale oil in deep downhole environments. However, high−temperature−and−pressure downhole environments jeopardize the safe operation of electronic components due to their severe thermal conditions. In the present study, an active thermal−insulation system is proposed, which consists of a spiral annular cooling plate (ACP), a thermal storage container with phase−change material (PCM) and an aerogel mat (AM). The effect of the ACP’s structure, layout and working−medium flowrate on the heat−protection performance were experimentally measured; temperature−control capability and system−operating time were used as the criteria. The results show that the AM layer is necessary and that the inner−ACP case displays better thermal−protection performance. Next, a dimensionless temperature−control factor (TCF) was proposed to evaluate the trade−off between temperature control and the system’s operating time. Note that the TCF of the spiral ACP can be improved by 1.62 times compared to the spiral−ACP case. Since the lower flowrate allows better TCF and longer operating times, intermittent control of the flowrate with a 1−minute startup and 2−minute stopping time at 200 mL/min can further extend the system’s operating time to 5 h, and the TCF is 3.3 times higher than with a constant flowrate of vm = 200 mL/min.

Suggested Citation

  • Shihong Ma & Shuo Zhang & Jian Wu & Yongmin Zhang & Wenxiao Chu & Qiuwang Wang, 2023. "Experimental Study on Active Thermal Protection for Electronic Devices Used in Deep−Downhole−Environment Exploration," Energies, MDPI, vol. 16(3), pages 1-16, January.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:3:p:1231-:d:1044695
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    References listed on IDEAS

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    1. Soprani, S. & Haertel, J.H.K. & Lazarov, B.S. & Sigmund, O. & Engelbrecht, K., 2016. "A design approach for integrating thermoelectric devices using topology optimization," Applied Energy, Elsevier, vol. 176(C), pages 49-64.
    2. Gulfam, Raza & Zhang, Peng & Meng, Zhaonan, 2019. "Advanced thermal systems driven by paraffin-based phase change materials – A review," Applied Energy, Elsevier, vol. 238(C), pages 582-611.
    3. Ling, Ziye & Wang, Fangxian & Fang, Xiaoming & Gao, Xuenong & Zhang, Zhengguo, 2015. "A hybrid thermal management system for lithium ion batteries combining phase change materials with forced-air cooling," Applied Energy, Elsevier, vol. 148(C), pages 403-409.
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    Cited by:

    1. Leland Weiss & Ramanshu Jha, 2023. "Small-Scale Phase Change Materials in Low-Temperature Applications: A Review," Energies, MDPI, vol. 16(6), pages 1-24, March.

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