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Experiments and Simulation on the Performance of a Liquid-Cooling Thermal Management System including Composite Silica Gel and Mini-Channel Cold Plates for a Battery Module

Author

Listed:
  • Ruheng Lin

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Jiekai Xie

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Rui Liang

    (Sunwoda Electronic Co., Ltd., Shenzhen 518108, China)

  • Xinxi Li

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Guoqing Zhang

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

  • Binbin Li

    (School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China)

Abstract

Lithium batteries in the electric vehicles (EVs) reveal that the operating temperature and temperature uniformity within the battery pack significantly affect its performance. An efficient thermal management system is urgently needed to protect the battery module within suitable temperature range. In this study, the composite silica gel (CSG), coupled with cross-structure mini-channel cold plate (MCP) as the cooling system, has been proposed and applied in a battery module, which can provide a reliable method of controlling battery temperature with low energy consumption. The experimental and simulation results reveal that a composite silica gel-based liquid system can control the temperature below 45 °C and maintain the temperature difference within 2 °C at a 3C discharge rate. Besides, the CSG, coupled with the structure of reciprocal chiasma channels for the battery module, presents an optimum temperature-controlling performance among various cooling structures during the charge and discharge cycling process. This research is expected to provide significant insights into the designing and optimization of thermal management systems.

Suggested Citation

  • Ruheng Lin & Jiekai Xie & Rui Liang & Xinxi Li & Guoqing Zhang & Binbin Li, 2022. "Experiments and Simulation on the Performance of a Liquid-Cooling Thermal Management System including Composite Silica Gel and Mini-Channel Cold Plates for a Battery Module," Energies, MDPI, vol. 15(23), pages 1-17, December.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:23:p:9103-:d:990087
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    References listed on IDEAS

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    1. Samimi, Fereshteh & Babapoor, Aziz & Azizi, Mohammadmehdi & Karimi, Gholamreza, 2016. "Thermal management analysis of a Li-ion battery cell using phase change material loaded with carbon fibers," Energy, Elsevier, vol. 96(C), pages 355-371.
    2. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    3. Liang, Lin & Zhao, Yaohua & Diao, Yanhua & Ren, Ruyang & Jing, Heran, 2021. "Inclined U-shaped flat microheat pipe array configuration for cooling and heating lithium-ion battery modules in electric vehicles," Energy, Elsevier, vol. 235(C).
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    Cited by:

    1. Moeed Rabiei & Ayat Gharehghani & Soheil Saeedipour & Amin Mahmoudzadeh Andwari & Juho Könnö, 2023. "Proposing a Hybrid BTMS Using a Novel Structure of a Microchannel Cold Plate and PCM," Energies, MDPI, vol. 16(17), pages 1-20, August.

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