IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v13y2020i4p923-d322331.html
   My bibliography  Save this article

Some Aspects of the Control for the Radial Distribution of Burden Material and Gas Flow in the Blast Furnace

Author

Listed:
  • Anatoliy Golovchenko

    (Interdisciplinary Institute of Continuing Education, Dnipro University of Technology, UA-49027 Dnipro, Ukraine)

  • Roman Dychkovskyi

    (Department of Development & Research, Dnipro University of Technology, UA-49027 Dnipro, Ukraine)

  • Yuliya Pazynich

    (Interdisciplinary Institute of Continuing Education, Dnipro University of Technology, UA-49027 Dnipro, Ukraine)

  • Cáceres Cabana Edgar

    (Scientific Research Institute of the Center of Renewable Energy and Energy Efficiency, Universidad Nacional de San Agustin de Arequipa, Arequipa PE-04000, Peru)

  • Natalia Howaniec

    (Department of Energy Saving and Air Protection, Central Mining Institute, 40-166 Katowice, Poland)

  • Bartłomiej Jura

    (Experimental Mine Barbara, Central Mining Institute, Plac Gwarkow 1, 40-166 Katowice, Poland)

  • Adam Smolinski

    (Department of Energy Saving and Air Protection, Central Mining Institute, 40-166 Katowice, Poland)

Abstract

The paper presents an experimental study on the formation process of burden surface texture on the blast furnace throat and its influence on the radial distribution of gas flow. The study was performed with the application of blast furnaces equipped with a bell-type charging device using radio-isotope means for the control of burden surface texture (profile) and burden surface level, i.e., gamma locators for burden surface texture. The study was carried out under the conditions of an operating blast furnace in an iron and steel plant using a unique GEOTAPS system for automated control of geometric and temperature parameters of burden material surface on the blast furnace throat. The influence of the surface texture on the gas flow distribution was also investigated. The possibility of a self-stabilization effect for burden surface texture and gas flow in an operating blast furnace under suitable conditions was experimentally proven. As a result of the experimental study performed, four ways of energy-saving technology implementation were determined for the control of blast furnace melting based on the data on the burden surface texture and previously unknown regularities of surface layer formation of burden material on the throat of an operating blast furnace with a bell-type charging device. The main idea of the paper is the development of automated control for the radial distribution of burden material and gas flow using actual or predicted surface texture parameters as important intermediate factors that both describe the process and have a significant simultaneous influence on it.

Suggested Citation

  • Anatoliy Golovchenko & Roman Dychkovskyi & Yuliya Pazynich & Cáceres Cabana Edgar & Natalia Howaniec & Bartłomiej Jura & Adam Smolinski, 2020. "Some Aspects of the Control for the Radial Distribution of Burden Material and Gas Flow in the Blast Furnace," Energies, MDPI, vol. 13(4), pages 1-11, February.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:4:p:923-:d:322331
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/13/4/923/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/13/4/923/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Riva, Lorenzo & Surup, Gerrit Ralf & Buø, Therese Videm & Nielsen, Henrik Kofoed, 2019. "A study of densified biochar as carbon source in the silicon and ferrosilicon production," Energy, Elsevier, vol. 181(C), pages 985-996.
    2. Howaniec, Natalia & Smoliński, Adam, 2017. "Biowaste utilization in the process of co-gasification with bituminous coal and lignite," Energy, Elsevier, vol. 118(C), pages 18-23.
    3. Iwaszenko, Sebastian & Howaniec, Natalia & Smoliński, Adam, 2019. "Determination of random pore model parameters for underground coal gasification simulation," Energy, Elsevier, vol. 166(C), pages 972-978.
    4. Lampert, Krzysztof & Ziebik, Andrzej & Stanek, Wojciech, 2010. "Thermoeconomical analysis of CO2 removal from the Corex export gas and its integration with the blast-furnace assembly and metallurgical combined heat and power (CHP) plant," Energy, Elsevier, vol. 35(2), pages 1188-1195.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Valeriy Nikolsky & Ivan Kuzyayev & Roman Dychkovskyi & Oleksandr Alieksandrov & Vadim Yaris & Serhiy Ptitsyn & Ludmila Tikhaya & Natalia Howaniec & Andrzej Bak & Tomasz Siudyga & Bartłomiej Jura & Edg, 2020. "A Study of Heat Exchange Processes within the Channels of Disk Pulse Devices," Energies, MDPI, vol. 13(13), pages 1-14, July.
    2. Anatoliy V Kostruba & Pavlo F Kulynych, 2020. "Improvement of Public Control over the Use of Land Resources as an Important Aspect of Modernisation of the Ukrainian State in the XXI Century," Post-Print hal-03108457, HAL.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Smoliński, Adam & Howaniec, Natalia, 2023. "Experimental investigation and chemometric analysis of gasification and co-gasification of olive pomace and Sida Hermaphrodita blends with sewage sludge to hydrogen-rich gas," Energy, Elsevier, vol. 284(C).
    2. Zhang, Wei & Zhang, Juhua & Xue, Zhengliang, 2017. "Exergy analyses of the oxygen blast furnace with top gas recycling process," Energy, Elsevier, vol. 121(C), pages 135-146.
    3. Hamid Gilvari & Wiebren De Jong & Dingena L. Schott, 2020. "The Effect of Biomass Pellet Length, Test Conditions and Torrefaction on Mechanical Durability Characteristics According to ISO Standard 17831-1," Energies, MDPI, vol. 13(11), pages 1-16, June.
    4. Yousef, Samy & Eimontas, Justas & Striūgas, Nerijus & Abdelnaby, Mohammed Ali, 2022. "Gasification kinetics of char derived from metallised food packaging plastics waste pyrolysis," Energy, Elsevier, vol. 239(PB).
    5. Hu, Qiang & Yang, Haiping & Wu, Zhiqiang & Lim, C. Jim & Bi, Xiaotao T. & Chen, Hanping, 2019. "Experimental and modeling study of potassium catalyzed gasification of woody char pellet with CO2," Energy, Elsevier, vol. 171(C), pages 678-688.
    6. Yu-Chiao Lu & Liviu Brabie & Andrey V. Karasev & Chuan Wang, 2022. "Applications of Hydrochar and Charcoal in the Iron and Steelmaking Industry—Part 2: Carburization of Liquid Iron by Addition of Iron–Carbon Briquettes," Sustainability, MDPI, vol. 14(9), pages 1-20, April.
    7. Zdeb, Janusz & Howaniec, Natalia & Smoliński, Adam, 2023. "Experimental study on combined valorization of bituminous coal derived fluidized bed fly ash and carbon dioxide from energy sector," Energy, Elsevier, vol. 265(C).
    8. Suopajärvi, Hannu & Pongrácz, Eva & Fabritius, Timo, 2013. "The potential of using biomass-based reducing agents in the blast furnace: A review of thermochemical conversion technologies and assessments related to sustainability," Renewable and Sustainable Energy Reviews, Elsevier, vol. 25(C), pages 511-528.
    9. Li, Sheng & Jin, Hongguang & Gao, Lin, 2013. "Cogeneration of substitute natural gas and power from coal by moderate recycle of the chemical unconverted gas," Energy, Elsevier, vol. 55(C), pages 658-667.
    10. Wang, Xiaorui & Zhang, Qinghe & Yuan, Liang, 2024. "A coupled thermal-force-chemical-displacement multi-field model for underground coal gasification based on controlled retraction injection point technology and its thermal analysis," Energy, Elsevier, vol. 293(C).
    11. Surup, Gerrit Ralf & Leahy, James J. & Timko, Michael T. & Trubetskaya, Anna, 2020. "Hydrothermal carbonization of olive wastes to produce renewable, binder-free pellets for use as metallurgical reducing agents," Renewable Energy, Elsevier, vol. 155(C), pages 347-357.
    12. Surup, Gerrit Ralf & Hunt, Andrew J. & Attard, Thomas & Budarin, Vitaliy L. & Forsberg, Fredrik & Arshadi, Mehrdad & Abdelsayed, Victor & Shekhawat, Dushyant & Trubetskaya, Anna, 2020. "The effect of wood composition and supercritical CO2 extraction on charcoal production in ferroalloy industries," Energy, Elsevier, vol. 193(C).
    13. Janusz Zdeb & Natalia Howaniec & Adam Smoliński, 2019. "Utilization of Carbon Dioxide in Coal Gasification—An Experimental Study," Energies, MDPI, vol. 12(1), pages 1-12, January.
    14. Riva, Lorenzo & Nielsen, Henrik Kofoed & Skreiberg, Øyvind & Wang, Liang & Bartocci, Pietro & Barbanera, Marco & Bidini, Gianni & Fantozzi, Francesco, 2019. "Analysis of optimal temperature, pressure and binder quantity for the production of biocarbon pellet to be used as a substitute for coke," Applied Energy, Elsevier, vol. 256(C).
    15. Vera Marcantonio & Luisa Di Paola & Marcello De Falco & Mauro Capocelli, 2023. "Modeling of Biomass Gasification: From Thermodynamics to Process Simulations," Energies, MDPI, vol. 16(20), pages 1-30, October.
    16. Oleksandr Haidai & Vladyslav Ruskykh & Nataliia Ulanova & Vira Prykhodko & Edgar Cáceres Cabana & Roman Dychkovskyi & Natalia Howaniec & Adam Smolinski, 2022. "Mine Field Preparation and Coal Mining in Western Donbas: Energy Security of Ukraine—A Case Study," Energies, MDPI, vol. 15(13), pages 1-12, June.
    17. Surup, Gerrit Ralf & Nielsen, Henrik Kofoed & Großarth, Marius & Deike, Rüdiger & Van den Bulcke, Jan & Kibleur, Pierre & Müller, Michael & Ziegner, Mirko & Yazhenskikh, Elena & Beloshapkin, Sergey & , 2020. "Effect of operating conditions and feedstock composition on the properties of manganese oxide or quartz charcoal pellets for the use in ferroalloy industries," Energy, Elsevier, vol. 193(C).
    18. Wojtacha-Rychter, Karolina & Howaniec, Natalia & Smoliński, Adam, 2024. "Investigation of co-gasification characteristics of coal with wood biomass and rubber seals in a fixed bed gasifier," Renewable Energy, Elsevier, vol. 220(C).
    19. Richard Bergman & Kamalakanta Sahoo & Karl Englund & Seyed Hashem Mousavi-Avval, 2022. "Lifecycle Assessment and Techno-Economic Analysis of Biochar Pellet Production from Forest Residues and Field Application," Energies, MDPI, vol. 15(4), pages 1-18, February.
    20. He, Qing & Gong, Yan & Ding, Lu & Guo, Qinghua & Yoshikawa, Kunio & Yu, Guangsuo, 2021. "Reactivity prediction and mechanism analysis of raw and demineralized coal char gasification," Energy, Elsevier, vol. 229(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:13:y:2020:i:4:p:923-:d:322331. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.