IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v12y2019i14p2695-d248393.html
   My bibliography  Save this article

Heat Transfer Characteristics of Heat Exchangers for Waste Heat Recovery from a Billet Casting Process

Author

Listed:
  • Ju O Kang

    (School of Mechanical Engineering, Yeungnam University, 280 Daehak-ro, Gyeongsan-si, Gyeongbuk 712-749, Korea)

  • Sung Chul Kim

    (School of Mechanical Engineering, Yeungnam University, 280 Daehak-ro, Gyeongsan-si, Gyeongbuk 712-749, Korea)

Abstract

The application of the thermoelectric generator (TEG) system to various industrial facilities has been explored to reduce greenhouse gas emissions and improve the efficiency of such industrial facilities. In this study, numerical analysis was conducted according to the types and geometry of heat exchangers and manufacture process conditions to recover waste heat from a billet casting process using the TEG system. The total heat absorption increased by up to 10.0% depending on the geometry of the heat exchanger. Under natural convection conditions, the total heat absorption increased by up to 45.5%. As the minimum temperature increased, the effective area increased by five times. When a copper heat exchanger of direct conduction type was used, the difference between the maximum and minimum temperatures was significantly reduced compared to when a stainless steel heat exchanger was used. This confirmed that the copper heat exchanger is more favorable for securing a uniform heat exchanger temperature. A prototype TEG system, including a thermosyphon heat exchanger, was installed and a maximum power of 8.0 W and power density of 740 W/m 2 was achieved at a hot side temperature of 130 °C. The results suggest the possibility of recovering waste heat from billet casting processes.

Suggested Citation

  • Ju O Kang & Sung Chul Kim, 2019. "Heat Transfer Characteristics of Heat Exchangers for Waste Heat Recovery from a Billet Casting Process," Energies, MDPI, vol. 12(14), pages 1-13, July.
    • Handle: RePEc:gam:jeners:v:12:y:2019:i:14:p:2695-:d:248393
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/12/14/2695/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/12/14/2695/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Nour Eddine, A. & Chalet, D. & Faure, X. & Aixala, L. & Chessé, P., 2018. "Optimization and characterization of a thermoelectric generator prototype for marine engine application," Energy, Elsevier, vol. 143(C), pages 682-695.
    2. Forman, Clemens & Muritala, Ibrahim Kolawole & Pardemann, Robert & Meyer, Bernd, 2016. "Estimating the global waste heat potential," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1568-1579.
    3. Peris, Bernardo & Navarro-Esbrí, Joaquín & Molés, Francisco & Mota-Babiloni, Adrián, 2015. "Experimental study of an ORC (organic Rankine cycle) for low grade waste heat recovery in a ceramic industry," Energy, Elsevier, vol. 85(C), pages 534-542.
    4. Mojtaba Mirhosseini & Alireza Rezaniakolaei & Lasse Rosendahl, 2018. "Numerical Study on Heat Transfer to an Arc Absorber Designed for a Waste Heat Recovery System around a Cement Kiln," Energies, MDPI, vol. 11(3), pages 1-16, March.
    5. Jouhara, Hussam & Almahmoud, Sulaiman & Chauhan, Amisha & Delpech, Bertrand & Bianchi, Giuseppe & Tassou, Savvas A. & Llera, Rocio & Lago, Francisco & Arribas, Juan José, 2017. "Experimental and theoretical investigation of a flat heat pipe heat exchanger for waste heat recovery in the steel industry," Energy, Elsevier, vol. 141(C), pages 1928-1939.
    6. Yazawa, Kazuaki & Shakouri, Ali & Hendricks, Terry J., 2017. "Thermoelectric heat recovery from glass melt processes," Energy, Elsevier, vol. 118(C), pages 1035-1043.
    7. Firth, Anton & Zhang, Bo & Yang, Aidong, 2019. "Quantification of global waste heat and its environmental effects," Applied Energy, Elsevier, vol. 235(C), pages 1314-1334.
    8. Wang, Ruochen & Yu, Wei & Meng, Xiangpeng, 2018. "Performance investigation and energy optimization of a thermoelectric generator for a mild hybrid vehicle," Energy, Elsevier, vol. 162(C), pages 1016-1028.
    9. Delpech, Bertrand & Axcell, Brian & Jouhara, Hussam, 2019. "Experimental investigation of a radiative heat pipe for waste heat recovery in a ceramics kiln," Energy, Elsevier, vol. 170(C), pages 636-651.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Saurabh Yadav & Jie Liu & Man Sik Kong & Young Gyoon Yoon & Sung Chul Kim, 2021. "Heat Transfer Characteristics of Thermoelectric Generator System for Waste Heat Recovery from a Billet Casting Process: Experimental and Numerical Analysis," Energies, MDPI, vol. 14(3), pages 1-18, January.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Saurabh Yadav & Jie Liu & Man Sik Kong & Young Gyoon Yoon & Sung Chul Kim, 2021. "Heat Transfer Characteristics of Thermoelectric Generator System for Waste Heat Recovery from a Billet Casting Process: Experimental and Numerical Analysis," Energies, MDPI, vol. 14(3), pages 1-18, January.
    2. Miguel Castro Oliveira & Muriel Iten & Pedro L. Cruz & Helena Monteiro, 2020. "Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery," Energies, MDPI, vol. 13(22), pages 1-24, November.
    3. Kazuaki Yazawa & Ali Shakouri, 2021. "Heat Flux Based Optimization of Combined Heat and Power Thermoelectric Heat Exchanger," Energies, MDPI, vol. 14(22), pages 1-16, November.
    4. Hong, Gui-Bing & Pan, Tze-Chin & Chan, David Yih-Liang & Liu, I-Hung, 2020. "Bottom-up analysis of industrial waste heat potential in Taiwan," Energy, Elsevier, vol. 198(C).
    5. Furszyfer Del Rio, Dylan D. & Sovacool, Benjamin K. & Foley, Aoife M. & Griffiths, Steve & Bazilian, Morgan & Kim, Jinsoo & Rooney, David, 2022. "Decarbonizing the ceramics industry: A systematic and critical review of policy options, developments and sociotechnical systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 157(C).
    6. Miriam Benedetti & Daniele Dadi & Lorena Giordano & Vito Introna & Pasquale Eduardo Lapenna & Annalisa Santolamazza, 2021. "Design of a Database of Case Studies and Technologies to Increase the Diffusion of Low-Temperature Waste Heat Recovery in the Industrial Sector," Sustainability, MDPI, vol. 13(9), pages 1-19, May.
    7. Delpech, Bertrand & Axcell, Brian & Jouhara, Hussam, 2019. "Experimental investigation of a radiative heat pipe for waste heat recovery in a ceramics kiln," Energy, Elsevier, vol. 170(C), pages 636-651.
    8. Giovanni Manente & Mário Costa, 2020. "On the Conceptual Design of Novel Supercritical CO 2 Power Cycles for Waste Heat Recovery," Energies, MDPI, vol. 13(2), pages 1-31, January.
    9. Aristov, Yu.I., 2021. "Adsorptive conversion of ultralow-temperature heat: Thermodynamic issues," Energy, Elsevier, vol. 236(C).
    10. Marenco-Porto, Carlos A. & Fierro, José J. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Potential savings in the cement industry using waste heat recovery technologies," Energy, Elsevier, vol. 279(C).
    11. Daniele Dadi & Vito Introna & Miriam Benedetti, 2022. "Decarbonization of Heat through Low-Temperature Waste Heat Recovery: Proposal of a Tool for the Preliminary Evaluation of Technologies in the Industrial Sector," Sustainability, MDPI, vol. 14(19), pages 1-28, October.
    12. Pan, Q.W. & Xu, J. & Ge, T.S. & Wang, R.Z., 2022. "Multi-mode integrated system of adsorption refrigeration using desiccant coated heat exchangers for ultra-low grade heat utilization," Energy, Elsevier, vol. 238(PB).
    13. Xianliang Liu & Haodong Chen & Jianyi Huang & Kaiming Qiao & Ziyuan Yu & Longlong Xie & Raju V. Ramanujan & Fengxia Hu & Ke Chu & Yi Long & Hu Zhang, 2023. "High-performance thermomagnetic generator controlled by a magnetocaloric switch," Nature Communications, Nature, vol. 14(1), pages 1-9, December.
    14. Lin, Yuancheng & Chong, Chin Hao & Ma, Linwei & Li, Zheng & Ni, Weidou, 2022. "Quantification of waste heat potential in China: A top-down Societal Waste Heat Accounting Model," Energy, Elsevier, vol. 261(PB).
    15. Chumnanwat, Suppanat & Watanabe, Yuto & Taniguchi, Naoko & Higashi, Hidenori & Kodama, Akio & Seto, Takafumi & Otani, Yoshio & Kumita, Mikio, 2020. "Pore structure control of anodized alumina film and sorption properties of water vapor on CaCl2-aluminum composites," Energy, Elsevier, vol. 208(C).
    16. Liu, Liuchen & Zhu, Tong & Wang, Tiantian & Gao, Naiping, 2019. "Experimental investigation on the effect of working fluid charge in a small-scale Organic Rankine Cycle under off-design conditions," Energy, Elsevier, vol. 174(C), pages 664-677.
    17. Galina Churkina & Alan Organschi, 2022. "Will a Transition to Timber Construction Cool the Climate?," Sustainability, MDPI, vol. 14(7), pages 1-8, April.
    18. Jouhara, Hussam & Bertrand, Delpech & Axcell, Brian & Montorsi, Luca & Venturelli, Matteo & Almahmoud, Sulaiman & Milani, Massimo & Ahmad, Lujean & Chauhan, Amisha, 2021. "Investigation on a full-scale heat pipe heat exchanger in the ceramics industry for waste heat recovery," Energy, Elsevier, vol. 223(C).
    19. Li Yang & Yunfeng Ren & Zhihua Wang & Zhouming Hang & Yunxia Luo, 2021. "Simulation and Economic Research of Circulating Cooling Water Waste Heat and Water Resource Recovery System," Energies, MDPI, vol. 14(9), pages 1-13, April.
    20. Ghoreishi-Madiseh, Seyed Ali & Kalantari, Hosein & Kuyuk, Ali Fahrettin & Sasmito, Agus P., 2019. "A new model to analyze performance of mine exhaust heat recovery systems with coupled heat exchangers," Applied Energy, Elsevier, vol. 256(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:12:y:2019:i:14:p:2695-:d:248393. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.