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Thermoelectric heat recovery from glass melt processes

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  • Yazawa, Kazuaki
  • Shakouri, Ali
  • Hendricks, Terry J.

Abstract

Thermoelectric energy recovery from waste heat in glass melting process is investigated without any detrimental design or process changes. Melting glass pellets require a furnace with temperature over 1500 °C for downstream glass shaping processes and hence a large amount of exergy is available but currently destroyed. Due to high temperature gradients, parasitic losses are investigated in conjunction with the optimum thermoelectric design for maximum power output and the lowest cost. Among variations of thermal paths, the fireports are identified as the best potential for lowest cost. By partially replacing the refractory wall in thickness with a thermoelectric generator, heat loss is kept at the current 9 kW/m2. High temperature gradients across the thermoelectric generator requires a water cooling heat sink. The cost of the heat sink is included in the overall energy and cost analysis. Based on a typical thermoelectric figure-of-merit (ZT = 1), optimally designed thermoelectric integrated system generates 55.6 kW of electricity with efficiency of over 15% from a 500 ton/day (5.8 kg/s) scale glass production at an additional cost of $ 1–2/W. This technology can provide 1.37 billion kWh of primary energy savings annually, if it is implemented throughout the whole glass industry in U.S.

Suggested Citation

  • Yazawa, Kazuaki & Shakouri, Ali & Hendricks, Terry J., 2017. "Thermoelectric heat recovery from glass melt processes," Energy, Elsevier, vol. 118(C), pages 1035-1043.
    • Handle: RePEc:eee:energy:v:118:y:2017:i:c:p:1035-1043
    DOI: 10.1016/j.energy.2016.10.136
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    References listed on IDEAS

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    1. Hasanuzzaman, M. & Rahim, N.A. & Hosenuzzaman, M. & Saidur, R. & Mahbubul, I.M. & Rashid, M.M., 2012. "Energy savings in the combustion based process heating in industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(7), pages 4527-4536.
    2. Lai, Ngoc Anh & Wendland, Martin & Fischer, Johann, 2011. "Working fluids for high-temperature organic Rankine cycles," Energy, Elsevier, vol. 36(1), pages 199-211.
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    Cited by:

    1. Miguel Araiz & Álvaro Casi & Leyre Catalán & Patricia Aranguren & David Astrain, 2021. "Thermoelectric Generator with Passive Biphasic Thermosyphon Heat Exchanger for Waste Heat Recovery: Design and Experimentation," Energies, MDPI, vol. 14(18), pages 1-19, September.
    2. Massaguer, Albert & Massaguer, Eduard, 2021. "Faster and more accurate simulations of thermoelectric generators through the prediction of the optimum load resistance for maximum power and efficiency points," Energy, Elsevier, vol. 226(C).
    3. Ju O Kang & Sung Chul Kim, 2019. "Heat Transfer Characteristics of Heat Exchangers for Waste Heat Recovery from a Billet Casting Process," Energies, MDPI, vol. 12(14), pages 1-13, July.
    4. Saurabh Yadav & Jie Liu & Man Sik Kong & Young Gyoon Yoon & Sung Chul Kim, 2021. "Heat Transfer Characteristics of Thermoelectric Generator System for Waste Heat Recovery from a Billet Casting Process: Experimental and Numerical Analysis," Energies, MDPI, vol. 14(3), pages 1-18, January.
    5. Herrera, Bernardo & Amell, Andrés & Chejne, Farid & Cacua, Karen & Manrique, Raiza & Henao, Wilson & Vallejo, Gabriel, 2017. "Use of thermal energy and analysis of barriers to the implementation of thermal efficiency measures in cement production: Exploratory study in Colombia," Energy, Elsevier, vol. 140(P1), pages 1047-1058.
    6. Wei Niu & Xiaoshan Cao, 2023. "Thermoelectric Field Analysis of Trapezoidal Thermoelectric Generator Based on the Explicit Analytical Solution of Annular Thermoelectric Generator," Energies, MDPI, vol. 16(8), pages 1-12, April.
    7. F. P. Brito & João Silva Peixoto & Jorge Martins & António P. Gonçalves & Loucas Louca & Nikolaos Vlachos & Theodora Kyratsi, 2021. "Analysis and Design of a Silicide-Tetrahedrite Thermoelectric Generator Concept Suitable for Large-Scale Industrial Waste Heat Recovery," Energies, MDPI, vol. 14(18), pages 1-21, September.
    8. Kazuaki Yazawa & Ali Shakouri, 2021. "Heat Flux Based Optimization of Combined Heat and Power Thermoelectric Heat Exchanger," Energies, MDPI, vol. 14(22), pages 1-16, November.

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