IDEAS home Printed from https://ideas.repec.org/a/eee/rensus/v93y2018icp525-548.html
   My bibliography  Save this article

Review of measures for improved energy efficiency in production-related processes in the aluminium industry – From electrolysis to recycling

Author

Listed:
  • Haraldsson, Joakim
  • Johansson, Maria T.

Abstract

The aluminium industry is facing a challenge in meeting the goal of halved greenhouse gas emissions by 2050, while the demand for aluminium is estimated to increase 2–3 times by the same year. Energy efficiency will play an important part in achieving the goal. The paper's aim was to investigate possible production-related energy efficiency measures in the aluminium industry. Mining of bauxite and production of alumina from bauxite are not included in the study. In total, 52 measures were identified through a literature review. Electrolysis in primary aluminium production, recycling and general measures constituted the majority of the 52 measures. This can be explained by the high energy intensity of electrolysis, the relatively wide applicability of the general measures and the fact that all aluminium passes through either electrolysis or recycling. Electrolysis shows a higher number of emerging/novel measures compared to the other processes, which can also be explained by its high energy intensity. Processing aluminium with extrusion, rolling, casting (shape-casting and casting of ingots, slabs and billets), heat treatment and anodising will also benefit from energy efficiency. However, these processes showed relatively fewer measures, which might be explained by the fact that to some extent, these processes are not as energy demanding compared, for example, to electrolysis. In many cases, the presented measures can be combined, which implies that the best practice should be to combine the measures. There may also be a future prospect of achieving carbon-neutral and coal-independent electrolysis. Secondary aluminium production will be increasingly important for meeting the increasing demand for aluminium with respect to environmental and economic concerns and strengthened competitiveness. Focusing on increased production capacity, recovery yields and energy efficiency in secondary production will be pivotal. Further research and development will be required for those measures designated as novel or emerging.

Suggested Citation

  • Haraldsson, Joakim & Johansson, Maria T., 2018. "Review of measures for improved energy efficiency in production-related processes in the aluminium industry – From electrolysis to recycling," Renewable and Sustainable Energy Reviews, Elsevier, vol. 93(C), pages 525-548.
    • Handle: RePEc:eee:rensus:v:93:y:2018:i:c:p:525-548
    DOI: 10.1016/j.rser.2018.05.043
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1364032118303915
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.rser.2018.05.043?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ferretti, I. & Zanoni, S. & Zavanella, L. & Diana, A., 2007. "Greening the aluminium supply chain," International Journal of Production Economics, Elsevier, vol. 108(1-2), pages 236-245, July.
    2. Allwood, Julian M. & Ashby, Michael F. & Gutowski, Timothy G. & Worrell, Ernst, 2011. "Material efficiency: A white paper," Resources, Conservation & Recycling, Elsevier, vol. 55(3), pages 362-381.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Shaktipada Bhuniya & Biswajit Sarkar & Sarla Pareek, 2019. "Multi-Product Production System with the Reduced Failure Rate and the Optimum Energy Consumption under Variable Demand," Mathematics, MDPI, vol. 7(5), pages 1-20, May.
    2. Joakim Haraldsson & Maria T. Johansson, 2019. "Energy Efficiency in the Supply Chains of the Aluminium Industry: The Cases of Five Products Made in Sweden," Energies, MDPI, vol. 12(2), pages 1-25, January.
    3. Sgouridis, Sgouris & Ali, Mohamed & Sleptchenko, Andrei & Bouabid, Ali & Ospina, Gustavo, 2021. "Aluminum smelters in the energy transition: Optimal configuration and operation for renewable energy integration in high insolation regions," Renewable Energy, Elsevier, vol. 180(C), pages 937-953.
    4. Bandeiras, F. & Gomes, M. & Coelho, P. & Fernandes, J., 2020. "Towards net zero energy in industrial and commercial buildings in Portugal," Renewable and Sustainable Energy Reviews, Elsevier, vol. 119(C).
    5. Mitali Sarkar & Biswajit Sarkar & Muhammad Waqas Iqbal, 2018. "Effect of Energy and Failure Rate in a Multi-Item Smart Production System," Energies, MDPI, vol. 11(11), pages 1-21, October.
    6. Irfanullah Khan & Jihed Jemai & Han Lim & Biswajit Sarkar, 2019. "Effect of Electrical Energy on the Manufacturing Setup Cost Reduction, Transportation Discounts, and Process Quality Improvement in a Two-Echelon Supply Chain Management under a Service-Level Constrai," Energies, MDPI, vol. 12(19), pages 1-32, September.
    7. Senka Gudić & Ladislav Vrsalović & Jure Krolo & Aleš Nagode & Ivana Dumanić Labetić & Branimir Lela, 2024. "Corrosion Behaviour of Recycled Aluminium AlSi9Cu3(Fe) Machining Chips by Hot Extrusion and Thixoforming," Sustainability, MDPI, vol. 16(4), pages 1-19, February.
    8. Joakim Haraldsson & Simon Johnsson & Patrik Thollander & Magnus Wallén, 2021. "Taxonomy, Saving Potentials and Key Performance Indicators for Energy End-Use and Greenhouse Gas Emissions in the Aluminium Industry and Aluminium Casting Foundries," Energies, MDPI, vol. 14(12), pages 1-26, June.
    9. Liu, Weipeng & Peng, Tao & Kishita, Yusuke & Umeda, Yasushi & Tang, Renzhong & Tang, Wangchujun & Hu, Luoke, 2021. "Critical life cycle inventory for aluminum die casting: A lightweight-vehicle manufacturing enabling technology," Applied Energy, Elsevier, vol. 304(C).
    10. Liu, Weipeng & Zhao, Chunhui & Peng, Tao & Zhang, Zhongwei & Wan, Anping, 2023. "Simulation-assisted multi-process integrated optimization for greentelligent aluminum casting," Applied Energy, Elsevier, vol. 336(C).
    11. Mikhail A. Averbukh & Nikolay A. Zhukov & Stanislav V. Khvorostenko & Vasiliy I. Panteleev, 2019. "Reducing Electric Power Losses in the System of Power Supply Due to Compensation of Higher Harmonics of Currents: Economic and Energy Efficiency Outcomes," International Journal of Energy Economics and Policy, Econjournals, vol. 9(4), pages 396-403.
    12. Golmohamadi, Hessam, 2022. "Demand-side management in industrial sector: A review of heavy industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    13. Joakim Haraldsson & Maria T. Johansson, 2019. "Barriers to and Drivers for Improved Energy Efficiency in the Swedish Aluminium Industry and Aluminium Casting Foundries," Sustainability, MDPI, vol. 11(7), pages 1-27, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Scott, James & Ho, William & Dey, Prasanta K. & Talluri, Srinivas, 2015. "A decision support system for supplier selection and order allocation in stochastic, multi-stakeholder and multi-criteria environments," International Journal of Production Economics, Elsevier, vol. 166(C), pages 226-237.
    2. Yuancheng Lin & Honghua Yang & Linwei Ma & Zheng Li & Weidou Ni, 2021. "Low-Carbon Development for the Iron and Steel Industry in China and the World: Status Quo, Future Vision, and Key Actions," Sustainability, MDPI, vol. 13(22), pages 1-28, November.
    3. Isaac Lyatuu & Georg Loss & Andrea Farnham & Goodluck W. Lyatuu & Günther Fink & Mirko S. Winkler, 2021. "Associations between Natural Resource Extraction and Incidence of Acute and Chronic Health Conditions: Evidence from Tanzania," IJERPH, MDPI, vol. 18(11), pages 1-12, June.
    4. Tsiliyannis, Christos Aristeides, 2015. "Sustainability by cyclic manufacturing: Assessment of resource preservation under uncertain growth and returns," Resources, Conservation & Recycling, Elsevier, vol. 103(C), pages 155-170.
    5. Leonidas Milios, 2021. "Towards a Circular Economy Taxation Framework: Expectations and Challenges of Implementation," Circular Economy and Sustainability,, Springer.
    6. Dhar, Subash & Pathak, Minal & Shukla, Priyadarshi R., 2020. "Transformation of India's steel and cement industry in a sustainable 1.5 °C world," Energy Policy, Elsevier, vol. 137(C).
    7. Ruth Lane, 2014. "Understanding the Dynamic Character of Value in Recycling Metals from Australia," Resources, MDPI, vol. 3(2), pages 1-16, April.
    8. Mariale Moreno & Carolina De los Rios & Zoe Rowe & Fiona Charnley, 2016. "A Conceptual Framework for Circular Design," Sustainability, MDPI, vol. 8(9), pages 1-15, September.
    9. Colin M. Rose & Julia A. Stegemann, 2018. "From Waste Management to Component Management in the Construction Industry," Sustainability, MDPI, vol. 10(1), pages 1-21, January.
    10. Ardente, Fulvio & Mathieux, Fabrice & Recchioni, Marco, 2014. "Recycling of electronic displays: Analysis of pre-processing and potential ecodesign improvements," Resources, Conservation & Recycling, Elsevier, vol. 92(C), pages 158-171.
    11. Magee, Christopher L. & Devezas, Tessaleno C., 2017. "A simple extension of dematerialization theory: Incorporation of technical progress and the rebound effect," Technological Forecasting and Social Change, Elsevier, vol. 117(C), pages 196-205.
    12. Ubeda, S. & Arcelus, F.J. & Faulin, J., 2011. "Green logistics at Eroski: A case study," International Journal of Production Economics, Elsevier, vol. 131(1), pages 44-51, May.
    13. Chembessi Chedrak & Gohoungodji Paulin & Juste Rajaonson, 2023. "“A fine wine, better with age”: Circular economy historical roots and influential publications: A bibliometric analysis using Reference Publication Year Spectroscopy (RPYS)," Journal of Industrial Ecology, Yale University, vol. 27(6), pages 1593-1612, December.
    14. Pérez-Sánchez, Laura À. & Velasco-Fernández, Raúl & Giampietro, Mario, 2022. "Factors and actions for the sustainability of the residential sector. The nexus of energy, materials, space, and time use," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    15. Varsei, Mohsen & Polyakovskiy, Sergey, 2017. "Sustainable supply chain network design: A case of the wine industry in Australia," Omega, Elsevier, vol. 66(PB), pages 236-247.
    16. Yingying Lu & Heinz Schandl, 2021. "Do sectoral material efficiency improvements add up to greenhouse gas emissions reduction on an economy‐wide level?," Journal of Industrial Ecology, Yale University, vol. 25(2), pages 523-536, April.
    17. Henning Wigger & Till Zimmermann & Christian Pade, 2015. "Broadening our view on nanomaterials: highlighting potentials to contribute to a sustainable materials management in preliminary assessments," Environment Systems and Decisions, Springer, vol. 35(1), pages 110-128, March.
    18. Miao, Zhaowei & Cai, Shun & Xu, Di, 2012. "Exploring the antecedents of logistics social responsibility: A focus on Chinese firms," International Journal of Production Economics, Elsevier, vol. 140(1), pages 18-27.
    19. Chan, Chi Kin & Lee, Y.C.E. & Campbell, J.F., 2013. "Environmental performance—Impacts of vendor–buyer coordination," International Journal of Production Economics, Elsevier, vol. 145(2), pages 683-695.
    20. Fahimnia, Behnam & Sarkis, Joseph & Eshragh, Ali, 2015. "A tradeoff model for green supply chain planning:A leanness-versus-greenness analysis," Omega, Elsevier, vol. 54(C), pages 173-190.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:rensus:v:93:y:2018:i:c:p:525-548. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600126/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.