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Feasibility of ethanol production from expired rice by surface immobilization technology in a new type of packed bed pilot reactor

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  • Liu, Qingguo
  • Zhao, Nan
  • Zou, Yanan
  • Ying, Hanjie
  • Chen, Yong

Abstract

This study evaluated the feasibility of ethanol production from expired rice by surface immobilization technology fermentation. The process was carried out using temperature tolerant active fresh yeast TH-AADY cells immobilized on cotton fiber placed in a reticular hollow sphere. A 320-ton pilot reactor with a multi-layer packed bed immobilized structure and multi-branch circulation path was used instead of the typical cylindrical immobilized reactor. The average values of the alcohol degree and fermentation efficiency of the immobilized yeast cells were 12.46% (v/v) and 83.72%, respectively, which were 0.45% (v/v) and 3.2% higher than those of a free-cell fermentation. The fermentation was repeated for 32 batches with good reusability and long-term stability. In addition, fermentation via cell immobilization created an extra benefit of 6.37% per ton of fuel alcohol based on the mean market price in China. The results obtained in this study indicate that ethanol production from expired rice using immobilized yeast in the new bioreactor is feasible and may meet the demands of industrial production based on the fermentation indexes and economic evaluation.

Suggested Citation

  • Liu, Qingguo & Zhao, Nan & Zou, Yanan & Ying, Hanjie & Chen, Yong, 2020. "Feasibility of ethanol production from expired rice by surface immobilization technology in a new type of packed bed pilot reactor," Renewable Energy, Elsevier, vol. 149(C), pages 321-328.
    • Handle: RePEc:eee:renene:v:149:y:2020:i:c:p:321-328
    DOI: 10.1016/j.renene.2019.12.031
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    References listed on IDEAS

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    1. Yu, Jianliang & Yue, Guojun & Zhong, Jing & Zhang, Xu & Tan, Tianwei, 2010. "Immobilization of Saccharomyces cerevisiae to modified bagasse for ethanol production," Renewable Energy, Elsevier, vol. 35(6), pages 1130-1134.
    2. Behera, Shuvashish & Mohanty, Rama Chandra & Ray, Ramesh Chandra, 2011. "Ethanol production from mahula (Madhuca latifolia L.) flowers with immobilized cells of Saccharomyces cerevisiae in Luffa cylindrica L. sponge discs," Applied Energy, Elsevier, vol. 88(1), pages 212-215, January.
    3. Acquaye, Adolf A. & Sherwen, Tomás & Genovese, Andrea & Kuylenstierna, Johan & Lenny Koh, SC & McQueen-Mason, Simon, 2012. "Biofuels and their potential to aid the UK towards achieving emissions reduction policy targets," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(7), pages 5414-5422.
    4. Rattanapan, Anuchit & Limtong, Savitree & Phisalaphong, Muenduen, 2011. "Ethanol production by repeated batch and continuous fermentations of blackstrap molasses using immobilized yeast cells on thin-shell silk cocoons," Applied Energy, Elsevier, vol. 88(12), pages 4400-4404.
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    1. Ben Atitallah, Imen & Ntaikou, Ioanna & Antonopoulou, Georgia & Alexandropoulou, Maria & Brysch-Herzberg, Michael & Nasri, Moncef & Lyberatos, Gerasimos & Mechichi, Tahar, 2020. "Evaluation of the non-conventional yeast strain Wickerhamomyces anomalus (Pichia anomala) X19 for enhanced bioethanol production using date palm sap as renewable feedstock," Renewable Energy, Elsevier, vol. 154(C), pages 71-81.

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