IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v182y2019icp86-97.html
   My bibliography  Save this article

Modelling and application of condition-based maintenance for a two-component system with stochastic and economic dependencies

Author

Listed:
  • Do, Phuc
  • Assaf, Roy
  • Scarf, Phil
  • Iung, Benoit

Abstract

This paper develops a model of a condition-based maintenance policy for a two-component system with both stochastic and economic dependencies. The stochastic dependency is such that the degradation rate of each component depends not only on its own state (degradation level) but also on the state of the other component. The economic dependency is such that combining multiple maintenance activities has lower cost than performing maintenance on components separately. To select a component or components to be preventively maintained, adaptive preventive maintenance and opportunistic maintenance rules are proposed. A cost model is developed to find the optimal values of decision variables. A case study of a gearbox system demonstrates the utility of the proposed model.

Suggested Citation

  • Do, Phuc & Assaf, Roy & Scarf, Phil & Iung, Benoit, 2019. "Modelling and application of condition-based maintenance for a two-component system with stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 182(C), pages 86-97.
  • Handle: RePEc:eee:reensy:v:182:y:2019:i:c:p:86-97
    DOI: 10.1016/j.ress.2018.10.007
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832018300206
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2018.10.007?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Robin P. Nicolai & Rommert Dekker, 2008. "Optimal Maintenance of Multi-component Systems: A Review," Springer Series in Reliability Engineering, in: Complex System Maintenance Handbook, chapter 11, pages 263-286, Springer.
    2. Zio, Enrico & Peloni, Giovanni, 2011. "Particle filtering prognostic estimation of the remaining useful life of nonlinear components," Reliability Engineering and System Safety, Elsevier, vol. 96(3), pages 403-409.
    3. Linkan Bian & Nagi Gebraeel, 2014. "Stochastic modeling and real-time prognostics for multi-component systems with degradation rate interactions," IISE Transactions, Taylor & Francis Journals, vol. 46(5), pages 470-482.
    4. Wang, Hongzhou, 2002. "A survey of maintenance policies of deteriorating systems," European Journal of Operational Research, Elsevier, vol. 139(3), pages 469-489, June.
    5. Philip A. Scarf & Mohammed Deara, 2003. "Block replacement policies for a two‐component system with failure dependence," Naval Research Logistics (NRL), John Wiley & Sons, vol. 50(1), pages 70-87, February.
    6. Rommert Dekker & Ralph Wildeman & Frank Duyn Schouten, 1997. "A review of multi-component maintenance models with economic dependence," Mathematical Methods of Operations Research, Springer;Gesellschaft für Operations Research (GOR);Nederlands Genootschap voor Besliskunde (NGB), vol. 45(3), pages 411-435, October.
    7. Wildeman, R. E. & Dekker, R. & Smit, A. C. J. M., 1997. "A dynamic policy for grouping maintenance activities," European Journal of Operational Research, Elsevier, vol. 99(3), pages 530-551, June.
    8. Linkan Bian & Nagi Gebraeel, 2014. "Stochastic framework for partially degradation systems with continuous component degradation‐rate‐interactions," Naval Research Logistics (NRL), John Wiley & Sons, vol. 61(4), pages 286-303, June.
    9. Do, Phuc & Voisin, Alexandre & Levrat, Eric & Iung, Benoit, 2015. "A proactive condition-based maintenance strategy with both perfect and imperfect maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 133(C), pages 22-32.
    10. Do, Phuc & Vu, Hai Canh & Barros, Anne & Bérenguer, Christophe, 2015. "Maintenance grouping for multi-component systems with availability constraints and limited maintenance teams," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 56-67.
    11. Vu, Hai Canh & Do, Phuc & Barros, Anne & Bérenguer, Christophe, 2014. "Maintenance grouping strategy for multi-component systems with dynamic contexts," Reliability Engineering and System Safety, Elsevier, vol. 132(C), pages 233-249.
    12. Wu, Shaomin & Scarf, Philip, 2017. "Two new stochastic models of the failure process of a series system," European Journal of Operational Research, Elsevier, vol. 257(3), pages 763-772.
    13. Li, Heping & Deloux, Estelle & Dieulle, Laurence, 2016. "A condition-based maintenance policy for multi-component systems with Lévy copulas dependence," Reliability Engineering and System Safety, Elsevier, vol. 149(C), pages 44-55.
    14. Do Van, Phuc & Barros, Anne & Bérenguer, Christophe & Bouvard, Keomany & Brissaud, Florent, 2013. "Dynamic grouping maintenance with time limited opportunities," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 51-59.
    15. Barbera, Fran & Schneider, Helmut & Watson, Ed, 1999. "A condition based maintenance model for a two-unit series system," European Journal of Operational Research, Elsevier, vol. 116(2), pages 281-290, July.
    16. van Noortwijk, J.M., 2009. "A survey of the application of gamma processes in maintenance," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 2-21.
    17. Liu, Liping & Yu, Miaomiao & Ma, Yizhong & Tu, Yiliu, 2013. "Economic and economic-statistical designs of an X¯ control chart for two-unit series systems with condition-based maintenance," European Journal of Operational Research, Elsevier, vol. 226(3), pages 491-499.
    18. van der Duyn Schouten, F. A. & Vanneste, S. G., 1990. "Analysis and computation of (n, N)-strategies for maintenance of a two-component system," European Journal of Operational Research, Elsevier, vol. 48(2), pages 260-274, September.
    19. Olde Keizer, Minou C.A. & Flapper, Simme Douwe P. & Teunter, Ruud H., 2017. "Condition-based maintenance policies for systems with multiple dependent components: A review," European Journal of Operational Research, Elsevier, vol. 261(2), pages 405-420.
    20. Rasmekomen, Nipat & Parlikad, Ajith Kumar, 2016. "Condition-based maintenance of multi-component systems with degradation state-rate interactions," Reliability Engineering and System Safety, Elsevier, vol. 148(C), pages 1-10.
    21. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2015. "Multi-level predictive maintenance for multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 83-94.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Nguyen, Van-Thai & Do, Phuc & Vosin, Alexandre & Iung, Benoit, 2022. "Artificial-intelligence-based maintenance decision-making and optimization for multi-state component systems," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    2. Zhang, Aibo & Hao, Songhua & Li, Peng & Xie, Min & Liu, Yiliu, 2022. "Performance modeling for condition-based activation of the redundant safety system subject to harmful tests," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    3. Zhang, Nailong & Si, Wujun, 2020. "Deep reinforcement learning for condition-based maintenance planning of multi-component systems under dependent competing risks," Reliability Engineering and System Safety, Elsevier, vol. 203(C).
    4. Mena, R. & Viveros, P. & Zio, E. & Campos, S., 2021. "An optimization framework for opportunistic planning of preventive maintenance activities," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    5. Aseem K. Mishra & Divya Shrivastava & Prem Vrat, 2020. "An opportunistic group maintenance model for the multi-unit series system employing Jaya algorithm," OPSEARCH, Springer;Operational Research Society of India, vol. 57(2), pages 603-628, June.
    6. Safaei, Fatemeh & Châtelet, Eric & Ahmadi, Jafar, 2020. "Optimal age replacement policy for parallel and series systems with dependent components," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    7. Zhang, Fengxia & Shen, Jingyuan & Liao, Haitao & Ma, Yizhong, 2021. "Optimal preventive maintenance policy for a system subject to two-phase imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    8. Uit Het Broek, Michiel A.J. & Teunter, Ruud H. & de Jonge, Bram & Veldman, Jasper, 2021. "Joint condition-based maintenance and load-sharing optimization for two-unit systems with economic dependency," European Journal of Operational Research, Elsevier, vol. 295(3), pages 1119-1131.
    9. Vu, Hai Canh & Do, Phuc & Fouladirad, Mitra & Grall, Antoine, 2020. "Dynamic opportunistic maintenance planning for multi-component redundant systems with various types of opportunities," Reliability Engineering and System Safety, Elsevier, vol. 198(C).
    10. Mitici, Mihaela & de Pater, Ingeborg & Barros, Anne & Zeng, Zhiguo, 2023. "Dynamic predictive maintenance for multiple components using data-driven probabilistic RUL prognostics: The case of turbofan engines," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    11. Zhu, Mixin & Zhou, Xiaojun, 2023. "Hybrid opportunistic maintenance policy for serial-parallel multi-station manufacturing systems with spare part overlap," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    12. Fan, Lin & Su, Huai & Wang, Wei & Zio, Enrico & Zhang, Li & Yang, Zhaoming & Peng, Shiliang & Yu, Weichao & Zuo, Lili & Zhang, Jinjun, 2022. "A systematic method for the optimization of gas supply reliability in natural gas pipeline network based on Bayesian networks and deep reinforcement learning," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    13. Phuc Do & Christophe Bérenguer, 2022. "Residual life-based importance measures for predictive maintenance decision-making," Journal of Risk and Reliability, , vol. 236(1), pages 98-113, February.
    14. Zhang, Nan & Cai, Kaiquan & Zhang, Jun & Wang, Tian, 2022. "A condition-based maintenance policy considering failure dependence and imperfect inspection for a two-component system," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    15. Chang, Ping-Chen & Huang, Ding-Hsiang & Lin, Yi-Kuei & Nguyen, Thi-Phuong, 2021. "Reliability and maintenance models for a time-related multi-state flow network via d-MC approach," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    16. Lee, Juseong & Mitici, Mihaela, 2023. "Deep reinforcement learning for predictive aircraft maintenance using probabilistic Remaining-Useful-Life prognostics," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    17. Liu, Bin & Zhao, Xiujie & Liu, Guoquan & Liu, Yiqi, 2020. "Life cycle cost analysis considering multiple dependent degradation processes and environmental influence," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    18. Wakiru, James & Pintelon, Liliane & Muchiri, Peter N. & Chemweno, Peter K. & Mburu, Stanley, 2020. "Towards an innovative lubricant condition monitoring strategy for maintenance of ageing multi-unit systems," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    19. Li, Heping & Zhu, Wenjin & Dieulle, Laurence & Deloux, Estelle, 2022. "Condition-based maintenance strategies for stochastically dependent systems using Nested Lévy copulas," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    20. Zhang, Fengxia & Shen, Jingyuan & Ma, Yizhong, 2020. "Optimal maintenance policy considering imperfect repairs and non-constant probabilities of inspection errors," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    21. Wang, Yukun & Li, Xiaopeng & Chen, Junyan & Liu, Yiliu, 2022. "A condition-based maintenance policy for multi-component systems subject to stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    22. Scarf, P.A. & Cavalcante, C.A.V. & Lopes, R.S., 2019. "Delay-time modelling of a critical system subject to random inspections," European Journal of Operational Research, Elsevier, vol. 278(3), pages 772-782.
    23. Wu, Xin & Huang, Tingting & Liu, Jie, 2023. "Common stochastic effects induced multivariate degradation process with temporal dependency in degradation characteristic and unit dimensions," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    24. Shen, Jingyuan & Hu, Jiawen & Ma, Yizhong, 2020. "Two preventive replacement strategies for systems with protective auxiliary parts subject to degradation and economic dependence," Reliability Engineering and System Safety, Elsevier, vol. 204(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    2. Aizpurua, J.I. & Catterson, V.M. & Papadopoulos, Y. & Chiacchio, F. & D'Urso, D., 2017. "Supporting group maintenance through prognostics-enhanced dynamic dependability prediction," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 171-188.
    3. Urbani, Michele & Brunelli, Matteo & Punkka, Antti, 2023. "An approach for bi-objective maintenance scheduling on a networked system with limited resources," European Journal of Operational Research, Elsevier, vol. 305(1), pages 101-113.
    4. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2017. "Joint predictive maintenance and inventory strategy for multi-component systems using Birnbaum’s structural importance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 249-261.
    5. Vu, Hai Canh & Do, Phuc & Fouladirad, Mitra & Grall, Antoine, 2020. "Dynamic opportunistic maintenance planning for multi-component redundant systems with various types of opportunities," Reliability Engineering and System Safety, Elsevier, vol. 198(C).
    6. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    7. Olde Keizer, Minou C.A. & Flapper, Simme Douwe P. & Teunter, Ruud H., 2017. "Condition-based maintenance policies for systems with multiple dependent components: A review," European Journal of Operational Research, Elsevier, vol. 261(2), pages 405-420.
    8. Liu, Bin & Pandey, Mahesh D. & Wang, Xiaolin & Zhao, Xiujie, 2021. "A finite-horizon condition-based maintenance policy for a two-unit system with dependent degradation processes," European Journal of Operational Research, Elsevier, vol. 295(2), pages 705-717.
    9. Shahraki, Ameneh Forouzandeh & Yadav, Om Prakash & Vogiatzis, Chrysafis, 2020. "Selective maintenance optimization for multi-state systems considering stochastically dependent components and stochastic imperfect maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 196(C).
    10. Wang, Yukun & Li, Xiaopeng & Chen, Junyan & Liu, Yiliu, 2022. "A condition-based maintenance policy for multi-component systems subject to stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    11. Roy Assaf & Phuc Do & Samia Nefti-Meziani & Philip Scarf, 2018. "Wear rate–state interactions within a multi-component system: a study of a gearbox-accelerated life testing platform," Journal of Risk and Reliability, , vol. 232(4), pages 425-434, August.
    12. Nguyen, Ho Si Hung & Do, Phuc & Vu, Hai-Canh & Iung, Benoit, 2019. "Dynamic maintenance grouping and routing for geographically dispersed production systems," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 392-404.
    13. Lu, Biao & Zhou, Xiaojun, 2017. "Opportunistic preventive maintenance scheduling for serial-parallel multistage manufacturing systems with multiple streams of deterioration," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 116-127.
    14. Wu, Tianyi & Yang, Li & Ma, Xiaobing & Zhang, Zihan & Zhao, Yu, 2020. "Dynamic maintenance strategy with iteratively updated group information," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    15. Li, Heping & Zhu, Wenjin & Dieulle, Laurence & Deloux, Estelle, 2022. "Condition-based maintenance strategies for stochastically dependent systems using Nested Lévy copulas," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    16. Liu, Gehui & Chen, Shaokuan & Jin, Hua & Liu, Shuang, 2021. "Optimum opportunistic maintenance schedule incorporating delay time theory with imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    17. Zhang, Xiaohong & Zeng, Jianchao, 2015. "A general modeling method for opportunistic maintenance modeling of multi-unit systems," Reliability Engineering and System Safety, Elsevier, vol. 140(C), pages 176-190.
    18. Dinh, Duc-Hanh & Do, Phuc & Iung, Benoit, 2022. "Multi-level opportunistic predictive maintenance for multi-component systems with economic dependence and assembly/disassembly impacts," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    19. Jingyi Zhao & Chunhai Gao & Tao Tang, 2022. "A Review of Sustainable Maintenance Strategies for Single Component and Multicomponent Equipment," Sustainability, MDPI, vol. 14(5), pages 1-22, March.
    20. Liu, Gehui & Chen, Shaokuan & Ho, Tinkin & Ran, Xinchen & Mao, Baohua & Lan, Zhen, 2022. "Optimum opportunistic maintenance schedule over variable horizons considering multi-stage degradation and dynamic strategy," Reliability Engineering and System Safety, Elsevier, vol. 225(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:182:y:2019:i:c:p:86-97. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.