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Stochastic modeling and real-time prognostics for multi-component systems with degradation rate interactions

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  • Linkan Bian
  • Nagi Gebraeel

Abstract

Many conventional models that characterize the reliability of multi-component systems are developed on the premise that component failures in a system are independent. By contrast, this article offers a unique perspective on modeling component interdependencies and predicting their residual lifetimes. Specifically, the article provides a stochastic modeling framework for characterizing interactions among the degradation processes of interdependent components of a given system. This is achieved by modeling the behaviors of condition-/degradation-based sensor signals that are associated with each component. The proposed model is also used to estimate the residual lifetime distributions of each component. In addition, a Bayesian framework is used to update the predicted residual lifetime distributions using sensor signals that are correlated with the real-time dynamics associated with the interactions. The robustness and prediction accuracy of the methodology are investigated through a comprehensive simulation study that compares the performance of the proposed model to a counterpart benchmark that does not account for degradation interactions.

Suggested Citation

  • Linkan Bian & Nagi Gebraeel, 2014. "Stochastic modeling and real-time prognostics for multi-component systems with degradation rate interactions," IISE Transactions, Taylor & Francis Journals, vol. 46(5), pages 470-482.
  • Handle: RePEc:taf:uiiexx:v:46:y:2014:i:5:p:470-482
    DOI: 10.1080/0740817X.2013.812269
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    Cited by:

    1. Chang, Miaoxin & Huang, Xianzhen & Coolen, Frank P.A. & Coolen-Maturi, Tahani, 2021. "Reliability analysis for systems based on degradation rates and hard failure thresholds changing with degradation levels," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    2. Li, Heping & Deloux, Estelle & Dieulle, Laurence, 2016. "A condition-based maintenance policy for multi-component systems with Lévy copulas dependence," Reliability Engineering and System Safety, Elsevier, vol. 149(C), pages 44-55.
    3. Thirupathi Samala & Vijaya Kumar Manupati & Maria Leonilde R. Varela & Goran Putnik, 2021. "Investigation of Degradation and Upgradation Models for Flexible Unit Systems: A Systematic Literature Review," Future Internet, MDPI, vol. 13(3), pages 1-18, February.
    4. Sun, Bo & Fan, Xuejun & Ye, Huaiyu & Fan, Jiajie & Qian, Cheng & van Driel, Williem & Zhang, Guoqi, 2017. "A novel lifetime prediction for integrated LED lamps by electronic-thermal simulation," Reliability Engineering and System Safety, Elsevier, vol. 163(C), pages 14-21.
    5. Liang, Zhenglin & Li, Yan-Fu, 2023. "Holistic Resilience and Reliability Measures for Cellular Telecommunication Networks," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    6. Zhu, Mixin & Zhou, Xiaojun, 2023. "Hybrid opportunistic maintenance policy for serial-parallel multi-station manufacturing systems with spare part overlap," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    7. Do, Phuc & Assaf, Roy & Scarf, Phil & Iung, Benoit, 2019. "Modelling and application of condition-based maintenance for a two-component system with stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 182(C), pages 86-97.
    8. Dongjin Lee & Rong Pan, 2017. "Predictive maintenance of complex system with multi-level reliability structure," International Journal of Production Research, Taylor & Francis Journals, vol. 55(16), pages 4785-4801, August.
    9. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    10. Yousefi, Nooshin & Coit, David W. & Song, Sanling & Feng, Qianmei, 2019. "Optimization of on-condition thresholds for a system of degrading components with competing dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 192(C).
    11. Liu, Lujie & Yang, Jun & Yan, Bingxin, 2024. "A dynamic mission abort policy for transportation systems with stochastic dependence by deep reinforcement learning," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    12. Ossai, Chinedu I., 2019. "Remaining useful life estimation for repairable multi-state components subjected to multiple maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 182(C), pages 142-151.
    13. Zhao, Yixin & Cozzani, Valerio & Sun, Tianqi & Vatn, Jørn & Liu, Yiliu, 2023. "Condition-based maintenance for a multi-component system subject to heterogeneous failure dependences," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    14. Yang, Zhe & Baraldi, Piero & Zio, Enrico, 2022. "A method for fault detection in multi-component systems based on sparse autoencoder-based deep neural networks," Reliability Engineering and System Safety, Elsevier, vol. 220(C).
    15. Wang, Lin & Lu, Zhiqiang & Ren, Yifei, 2020. "Joint production control and maintenance policy for a serial system with quality deterioration and stochastic demand," Reliability Engineering and System Safety, Elsevier, vol. 199(C).
    16. Xu, Jun & Liang, Zhenglin & Li, Yan-Fu & Wang, Kaibo, 2021. "Generalized condition-based maintenance optimization for multi-component systems considering stochastic dependency and imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 211(C).
    17. Yousefi, Nooshin & Coit, David W. & Song, Sanling, 2020. "Reliability analysis of systems considering clusters of dependent degrading components," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    18. Dinh, Duc-Hanh & Do, Phuc & Iung, Benoit, 2022. "Multi-level opportunistic predictive maintenance for multi-component systems with economic dependence and assembly/disassembly impacts," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    19. Shahraki, Ameneh Forouzandeh & Yadav, Om Prakash & Vogiatzis, Chrysafis, 2020. "Selective maintenance optimization for multi-state systems considering stochastically dependent components and stochastic imperfect maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 196(C).
    20. Michele Compare & Paolo Marelli & Piero Baraldi & Enrico Zio, 2018. "A Markov decision process framework for optimal operation of monitored multi-state systems," Journal of Risk and Reliability, , vol. 232(6), pages 677-689, December.
    21. Piero Baraldi & Michele Compare & Enrico Zio & Francesco Cannarile & Zhe Yang, 2023. "The Aramis Data Challenge to prognostics and health management methods for application in evolving environments," Journal of Risk and Reliability, , vol. 237(5), pages 958-965, October.
    22. Peng, Weiwen & Li, Yan-Feng & Mi, Jinhua & Yu, Le & Huang, Hong-Zhong, 2016. "Reliability of complex systems under dynamic conditions: A Bayesian multivariate degradation perspective," Reliability Engineering and System Safety, Elsevier, vol. 153(C), pages 75-87.
    23. Lai, Chyh-Ming & Yeh, Wei-Chang, 2016. "Two-stage simplified swarm optimization for the redundancy allocation problem in a multi-state bridge system," Reliability Engineering and System Safety, Elsevier, vol. 156(C), pages 148-158.
    24. Coit, David W. & Zio, Enrico, 2019. "The evolution of system reliability optimization," Reliability Engineering and System Safety, Elsevier, vol. 192(C).
    25. Zhang, Zhengxin & Si, Xiaosheng & Hu, Changhua & Lei, Yaguo, 2018. "Degradation data analysis and remaining useful life estimation: A review on Wiener-process-based methods," European Journal of Operational Research, Elsevier, vol. 271(3), pages 775-796.

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