IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v114y2008i1p363-375.html
   My bibliography  Save this article

Production planning and scheduling in the glass container industry: A VNS approach

Author

Listed:
  • Almada-Lobo, Bernardo
  • Oliveira, José F.
  • Carravilla, Maria Antónia

Abstract

Inspired by a case study, this paper reports a successful application of VNS to the production planning and scheduling problem that arises in the glass container industry. This is a multi-facility production system, where each facility has a set of furnaces where the glass paste is produced in order to meet the demand, being afterwards distributed to a set of parallel molding machines. Since the neighborhoods used are not nested, they are not ordered by increasing sizes, but by means of a new empirical measure to assess the distance between any two solutions. Neighborhood sizes decrease significantly throughout the search thus suggesting the use of a scheme in which efficiency is placed over effectiveness in a first step, and the opposite in a second step. We test this variant as well as other two with a real-world problem instance from our case study.

Suggested Citation

  • Almada-Lobo, Bernardo & Oliveira, José F. & Carravilla, Maria Antónia, 2008. "Production planning and scheduling in the glass container industry: A VNS approach," International Journal of Production Economics, Elsevier, vol. 114(1), pages 363-375, July.
    • Handle: RePEc:eee:proeco:v:114:y:2008:i:1:p:363-375
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925-5273(08)00086-8
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Maes, Johan & McClain, John O. & Van Wassenhove, Luk N., 1991. "Multilevel capacitated lotsizing complexity and LP-based heuristics," European Journal of Operational Research, Elsevier, vol. 53(2), pages 131-148, July.
    2. Richard K. Congram & Chris N. Potts & Steef L. van de Velde, 2002. "An Iterated Dynasearch Algorithm for the Single-Machine Total Weighted Tardiness Scheduling Problem," INFORMS Journal on Computing, INFORMS, vol. 14(1), pages 52-67, February.
    3. Schaller, Jeffrey, 2007. "Scheduling on a single machine with family setups to minimize total tardiness," International Journal of Production Economics, Elsevier, vol. 105(2), pages 329-344, February.
    4. Richard, Pascal & Proust, Christian, 2000. "Maximizing benefits in short-term planning in bottle-glass industry," International Journal of Production Economics, Elsevier, vol. 64(1-3), pages 11-19, March.
    5. Bouchriha, Hanen & Ouhimmou, Mustapha & D'Amours, Sophie, 2007. "Lot sizing problem on a paper machine under a cyclic production approach," International Journal of Production Economics, Elsevier, vol. 105(2), pages 318-328, February.
    6. Hansen, Pierre & Mladenovic, Nenad, 2001. "Variable neighborhood search: Principles and applications," European Journal of Operational Research, Elsevier, vol. 130(3), pages 449-467, May.
    7. Karimi, B. & Fatemi Ghomi, S. M. T. & Wilson, J. M., 2003. "The capacitated lot sizing problem: a review of models and algorithms," Omega, Elsevier, vol. 31(5), pages 365-378, October.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Dražen Popović & Nenad Bjelić & Milorad Vidović & Branislava Ratković, 2023. "Solving a Production Lot-Sizing and Scheduling Problem from an Enhanced Inventory Management Perspective," Mathematics, MDPI, vol. 11(9), pages 1-23, April.
    2. Sophie N. Parragh & Jorge Pinho de Sousa & Bernardo Almada-Lobo, 2015. "The Dial-a-Ride Problem with Split Requests and Profits," Transportation Science, INFORMS, vol. 49(2), pages 311-334, May.
    3. Camargo, Victor C.B. & Toledo, Franklina M.B. & Almada-Lobo, Bernardo, 2014. "HOPS – Hamming-Oriented Partition Search for production planning in the spinning industry," European Journal of Operational Research, Elsevier, vol. 234(1), pages 266-277.
    4. Wei, Wenchao & Guimarães, Luis & Amorim, Pedro & Almada-Lobo, Bernardo, 2017. "Tactical production and distribution planning with dependency issues on the production process," Omega, Elsevier, vol. 67(C), pages 99-114.
    5. Meyr, Herbert & Mann, Matthias, 2013. "A decomposition approach for the General Lotsizing and Scheduling Problem for Parallel production Lines," European Journal of Operational Research, Elsevier, vol. 229(3), pages 718-731.
    6. Sifaleras, Angelo & Konstantaras, Ioannis & Mladenović, Nenad, 2015. "Variable neighborhood search for the economic lot sizing problem with product returns and recovery," International Journal of Production Economics, Elsevier, vol. 160(C), pages 133-143.
    7. Martínez, Karim Pérez & Morabito, Reinaldo & Toso, Eli Angela Vitor, 2018. "A coupled process configuration, lot-sizing and scheduling model for production planning in the molded pulp industry," International Journal of Production Economics, Elsevier, vol. 204(C), pages 227-243.
    8. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.
    9. Pierre Hansen & Nenad Mladenović & José Moreno Pérez, 2010. "Variable neighbourhood search: methods and applications," Annals of Operations Research, Springer, vol. 175(1), pages 367-407, March.
    10. Ferreira, Deisemara & Clark, Alistair R. & Almada-Lobo, Bernardo & Morabito, Reinaldo, 2012. "Single-stage formulations for synchronised two-stage lot sizing and scheduling in soft drink production," International Journal of Production Economics, Elsevier, vol. 136(2), pages 255-265.
    11. Dirk Briskorn & Philipp Zeise, 2019. "A cyclic production scheme for the synchronized and integrated two-level lot-sizing and scheduling problem with no-wait restrictions and stochastic demand," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(4), pages 895-942, December.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Nascimento, Mariá C.V. & Resende, Mauricio G.C. & Toledo, Franklina M.B., 2010. "GRASP heuristic with path-relinking for the multi-plant capacitated lot sizing problem," European Journal of Operational Research, Elsevier, vol. 200(3), pages 747-754, February.
    2. Helber, Stefan & Sahling, Florian, 2010. "A fix-and-optimize approach for the multi-level capacitated lot sizing problem," International Journal of Production Economics, Elsevier, vol. 123(2), pages 247-256, February.
    3. Daniel Schubert & André Scholz & Gerhard Wäscher, 2017. "Integrated Order Picking and Vehicle Routing with Due Dates," FEMM Working Papers 170007, Otto-von-Guericke University Magdeburg, Faculty of Economics and Management.
    4. Daniel Schubert & André Scholz & Gerhard Wäscher, 2018. "Integrated order picking and vehicle routing with due dates," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 40(4), pages 1109-1139, October.
    5. Michel Gendreau & Jean-Yves Potvin, 2005. "Metaheuristics in Combinatorial Optimization," Annals of Operations Research, Springer, vol. 140(1), pages 189-213, November.
    6. Chen, Haoxun, 2015. "Fix-and-optimize and variable neighborhood search approaches for multi-level capacitated lot sizing problems," Omega, Elsevier, vol. 56(C), pages 25-36.
    7. Carvalho, Desiree M. & Nascimento, Mariá C.V., 2022. "Hybrid matheuristics to solve the integrated lot sizing and scheduling problem on parallel machines with sequence-dependent and non-triangular setup," European Journal of Operational Research, Elsevier, vol. 296(1), pages 158-173.
    8. Toledo, Franklina Maria Bragion & Armentano, Vinicius Amaral, 2006. "A Lagrangian-based heuristic for the capacitated lot-sizing problem in parallel machines," European Journal of Operational Research, Elsevier, vol. 175(2), pages 1070-1083, December.
    9. Alyne Toscano & Deisemara Ferreira & Reinaldo Morabito, 2019. "A decomposition heuristic to solve the two-stage lot sizing and scheduling problem with temporal cleaning," Flexible Services and Manufacturing Journal, Springer, vol. 31(1), pages 142-173, March.
    10. Daniel Quadt & Heinrich Kuhn, 2009. "Capacitated lot‐sizing and scheduling with parallel machines, back‐orders, and setup carry‐over," Naval Research Logistics (NRL), John Wiley & Sons, vol. 56(4), pages 366-384, June.
    11. Sônia Poltroniere & Kelly Poldi & Franklina Toledo & Marcos Arenales, 2008. "A coupling cutting stock-lot sizing problem in the paper industry," Annals of Operations Research, Springer, vol. 157(1), pages 91-104, January.
    12. Brahimi, Nadjib & Dauzere-Peres, Stephane & Najid, Najib M. & Nordli, Atle, 2006. "Single item lot sizing problems," European Journal of Operational Research, Elsevier, vol. 168(1), pages 1-16, January.
    13. M Denizel & H Süral, 2006. "On alternative mixed integer programming formulations and LP-based heuristics for lot-sizing with setup times," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 57(4), pages 389-399, April.
    14. Andreas C. Nearchou, 2018. "Multicriteria scheduling optimization using an elitist multiobjective population heuristic: the h-NSDE algorithm," Journal of Heuristics, Springer, vol. 24(6), pages 817-851, December.
    15. Sahling, Florian & Buschkühl, Lisbeth & Tempelmeier, Horst & Helber, Stefan, 2008. "Solving a Multi-Level Capacitated Lot Sizing Problem with Multi-Period Setup Carry-Over via a Fix-and-Optimize Heuristic," Hannover Economic Papers (HEP) dp-400, Leibniz Universität Hannover, Wirtschaftswissenschaftliche Fakultät.
    16. Maenhout, Broos & Vanhoucke, Mario, 2010. "A hybrid scatter search heuristic for personalized crew rostering in the airline industry," European Journal of Operational Research, Elsevier, vol. 206(1), pages 155-167, October.
    17. Drexl, Andreas & Kolisch, Rainer, 1991. "Produktionsplanung und -steuerung bei Einzel- und Kleinserienfertigung," Manuskripte aus den Instituten für Betriebswirtschaftslehre der Universität Kiel 281, Christian-Albrechts-Universität zu Kiel, Institut für Betriebswirtschaftslehre.
    18. Lee, Jinkyu & Bae, Sanghyeon & Kim, Woo Chang & Lee, Yongjae, 2023. "Value function gradient learning for large-scale multistage stochastic programming problems," European Journal of Operational Research, Elsevier, vol. 308(1), pages 321-335.
    19. Manlio Gaudioso & Giovanni Giallombardo & Giovanna Miglionico, 2018. "Minimizing Piecewise-Concave Functions Over Polyhedra," Mathematics of Operations Research, INFORMS, vol. 43(2), pages 580-597, May.
    20. Rossi, Tommaso & Pozzi, Rossella & Testa, Mariapaola, 2017. "EOQ-based inventory management in single-machine multi-item systems," Omega, Elsevier, vol. 71(C), pages 106-113.

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:114:y:2008:i:1:p:363-375. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.