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Numerical and experimental study of a heat recovery steam generator during start-up procedure

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  • Alobaid, Falah
  • Karner, Karl
  • Belz, Jörg
  • Epple, Bernd
  • Kim, Hyun-Gee

Abstract

The share of renewable energies in electricity and heat supply besides the conventional energy resources gains more importance. Accordingly, the efficiency and flexibility of modern thermal power plants should be further improved. To design such a system, it is necessary to generate detailed computer models that can accurately predict the power plant behaviour during fast transients, part loads and start-up procedures. In this work, a dynamic simulation model for a subcritical three-pressure-stage HRSG (heat recovery steam generator) is built, employing the advanced processing simulation software Aspen Plus Dynamics®. The simulation results obtained from the HRSG model are validated towards the dynamic measurements during warm start-up procedure. The capability of processing simulation software used to estimate the dynamic behaviour of real HRSG is demonstrated. The HRSG model shows high accuracy at different part loads with a maximum relative error of about 5%. The good agreement suggests that the HRSG model is very reliable and is capable to predict the operational processes.

Suggested Citation

  • Alobaid, Falah & Karner, Karl & Belz, Jörg & Epple, Bernd & Kim, Hyun-Gee, 2014. "Numerical and experimental study of a heat recovery steam generator during start-up procedure," Energy, Elsevier, vol. 64(C), pages 1057-1070.
    • Handle: RePEc:eee:energy:v:64:y:2014:i:c:p:1057-1070
    DOI: 10.1016/j.energy.2013.11.007
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    15. Taler, Jan & Dzierwa, Piotr & Taler, Dawid & Harchut, Piotr, 2015. "Optimization of the boiler start-up taking into account thermal stresses," Energy, Elsevier, vol. 92(P1), pages 160-170.
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    17. Nadir, Mahmoud & Ghenaiet, Adel, 2015. "Thermodynamic optimization of several (heat recovery steam generator) HRSG configurations for a range of exhaust gas temperatures," Energy, Elsevier, vol. 86(C), pages 685-695.
    18. Alsanousie, Abdurrahman A. & Elsamni, Osama A. & Attia, Abdelhamid E. & Elhelw, Mohamed, 2021. "Transient and troubleshoots management of aged small-scale steam power plants using Aspen Plus Dynamics," Energy, Elsevier, vol. 223(C).
    19. Farahani, Yaser & Jafarian, Ali & Mahdavi Keshavar, Omid, 2022. "Dynamic simulation of a hybrid once-through and natural circulation Heat Recovery Steam Generator (HRSG)," Energy, Elsevier, vol. 242(C).
    20. Benato, A. & Bracco, S. & Stoppato, A. & Mirandola, A., 2016. "LTE: A procedure to predict power plants dynamic behaviour and components lifetime reduction during transient operation," Applied Energy, Elsevier, vol. 162(C), pages 880-891.
    21. Angerer, Michael & Kahlert, Steffen & Spliethoff, Hartmut, 2017. "Transient simulation and fatigue evaluation of fast gas turbine startups and shutdowns in a combined cycle plant with an innovative thermal buffer storage," Energy, Elsevier, vol. 130(C), pages 246-257.
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