IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v137y2017icp1107-1118.html
   My bibliography  Save this article

Coupling waste heat extraction by phase change materials with superheated steam generation in the steel industry

Author

Listed:
  • Dal Magro, Fabio
  • Savino, Stefano
  • Meneghetti, Antonella
  • Nardin, Gioacchino

Abstract

To allow a better exergy exploitation than the current state-of-the-art waste heat to power solutions in the steel industry, a new type of energy recovery system based on Phase Change Materials is proposed. In particular, the use of high temperature PCMs evolves from simply smoothing off gas temperature, as in the most recent studies for energy recovery from electric arc furnaces, to generating constant superheated steam able to feed the downstream turbine nearly at nominal load. This result is achieved by introducing an auxiliary section between the PCM Section and the steam generation one, which provides the auxiliary heat needed to level the thermal content of off gas. The auxiliary heat is extracted from the PCM units by a heat transfer fluid flowing across the inner tube of each PCM container.

Suggested Citation

  • Dal Magro, Fabio & Savino, Stefano & Meneghetti, Antonella & Nardin, Gioacchino, 2017. "Coupling waste heat extraction by phase change materials with superheated steam generation in the steel industry," Energy, Elsevier, vol. 137(C), pages 1107-1118.
    • Handle: RePEc:eee:energy:v:137:y:2017:i:c:p:1107-1118
    DOI: 10.1016/j.energy.2017.04.051
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217306187
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2017.04.051?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Johansson, Maria T. & Söderström, Mats, 2011. "Options for the Swedish steel industry – Energy efficiency measures and fuel conversion," Energy, Elsevier, vol. 36(1), pages 191-198.
    2. Alobaid, Falah & Karner, Karl & Belz, Jörg & Epple, Bernd & Kim, Hyun-Gee, 2014. "Numerical and experimental study of a heat recovery steam generator during start-up procedure," Energy, Elsevier, vol. 64(C), pages 1057-1070.
    3. Kenisarin, Murat M., 2010. "High-temperature phase change materials for thermal energy storage," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(3), pages 955-970, April.
    4. Nardin, Gioacchino & Meneghetti, Antonella & Dal Magro, Fabio & Benedetti, Nicole, 2014. "PCM-based energy recovery from electric arc furnaces," Applied Energy, Elsevier, vol. 136(C), pages 947-955.
    5. Alobaid, Falah & Ströhle, Jochen & Epple, Bernd & Kim, Hyun-Gee, 2009. "Dynamic simulation of a supercritical once-through heat recovery steam generator during load changes and start-up procedures," Applied Energy, Elsevier, vol. 86(7-8), pages 1274-1282, July.
    6. Pardo, Nicolás & Moya, José Antonio, 2013. "Prospective scenarios on energy efficiency and CO2 emissions in the European Iron & Steel industry," Energy, Elsevier, vol. 54(C), pages 113-128.
    7. Kirschen, Marcus & Risonarta, Victor & Pfeifer, Herbert, 2009. "Energy efficiency and the influence of gas burners to the energy related carbon dioxide emissions of electric arc furnaces in steel industry," Energy, Elsevier, vol. 34(9), pages 1065-1072.
    8. Fukahori, Ryo & Nomura, Takahiro & Zhu, Chunyu & Sheng, Nan & Okinaka, Noriyuki & Akiyama, Tomohiro, 2016. "Thermal analysis of Al–Si alloys as high-temperature phase-change material and their corrosion properties with ceramic materials," Applied Energy, Elsevier, vol. 163(C), pages 1-8.
    9. Agyenim, Francis & Hewitt, Neil & Eames, Philip & Smyth, Mervyn, 2010. "A review of materials, heat transfer and phase change problem formulation for latent heat thermal energy storage systems (LHTESS)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(2), pages 615-628, February.
    10. Arens, M. & Worrell, E., 2014. "Diffusion of energy efficient technologies in the German steel industry and their impact on energy consumption," Energy, Elsevier, vol. 73(C), pages 968-977.
    11. Fukahori, Ryo & Nomura, Takahiro & Zhu, Chunyu & Sheng, Nan & Okinaka, Noriyuki & Akiyama, Tomohiro, 2016. "Macro-encapsulation of metallic phase change material using cylindrical-type ceramic containers for high-temperature thermal energy storage," Applied Energy, Elsevier, vol. 170(C), pages 324-328.
    12. Zhang, Shaohui & Worrell, Ernst & Crijns-Graus, Wina & Wagner, Fabian & Cofala, Janusz, 2014. "Co-benefits of energy efficiency improvement and air pollution abatement in the Chinese iron and steel industry," Energy, Elsevier, vol. 78(C), pages 333-345.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Dubey, Abhayjeet kumar & Sun, Jingyi & Choudhary, Tushar & Dash, Madhusmita & Rakshit, Dibakar & Ansari, M Zahid & Ramakrishna, Seeram & Liu, Yong & Nanda, Himansu Sekhar, 2023. "Emerging phase change materials with improved thermal efficiency for a clean and sustainable environment: An approach towards net zero," Renewable and Sustainable Energy Reviews, Elsevier, vol. 182(C).
    2. Li, Pengcheng & Cao, Qing & Li, Jing & Lin, Haiwei & Wang, Yandong & Gao, Guangtao & Pei, Gang & Jie, Desuan & Liu, Xunfen, 2021. "An innovative approach to recovery of fluctuating industrial exhaust heat sources using cascade Rankine cycle and two-stage accumulators," Energy, Elsevier, vol. 228(C).
    3. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    4. Li, Zhi & Wang, Lei & Jiang, Ruicheng & Wang, Bingzheng & Yu, Xiaonan & Huang, Rui & Yu, Xiaoli, 2022. "Experimental investigations on dynamic performance of organic Rankine cycle integrated with latent thermal energy storage under transient engine conditions," Energy, Elsevier, vol. 246(C).
    5. Orumiyehei, Aida & Ameri, Mehran & Nobakhti, Mohammad Hasan & Zareh, Masud & Edalati, Saeed, 2022. "Transient simulation of hybridized system: Waste heat recovery system integrated to ORC and Linear Fresnel collectors from energy and exergy viewpoint," Renewable Energy, Elsevier, vol. 185(C), pages 172-186.
    6. Yu, Xiaoli & Li, Zhi & Lu, Yiji & Huang, Rui & Roskilly, Anthony Paul, 2019. "Investigation of organic Rankine cycle integrated with double latent thermal energy storage for engine waste heat recovery," Energy, Elsevier, vol. 170(C), pages 1098-1112.
    7. Li, Zhi & Lu, Yiji & Huang, Rui & Chang, Jinwei & Yu, Xiaonan & Jiang, Ruicheng & Yu, Xiaoli & Roskilly, Anthony Paul, 2021. "Applications and technological challenges for heat recovery, storage and utilisation with latent thermal energy storage," Applied Energy, Elsevier, vol. 283(C).
    8. Yoro, Kelvin O. & Daramola, Michael O. & Sekoai, Patrick T. & Armah, Edward K. & Wilson, Uwemedimo N., 2021. "Advances and emerging techniques for energy recovery during absorptive CO2 capture: A review of process and non-process integration-based strategies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    9. Sun, Wenqiang & Wang, Qiang & Zhou, Yue & Wu, Jianzhong, 2020. "Material and energy flows of the iron and steel industry: Status quo, challenges and perspectives," Applied Energy, Elsevier, vol. 268(C).
    10. Sun, Yongqi & Seetharaman, Seshadri & Zhang, Zuotai, 2018. "Integrating biomass pyrolysis with waste heat recovery from hot slags via extending the C-loops: Product yields and roles of slags," Energy, Elsevier, vol. 149(C), pages 792-803.
    11. Matthew Fong & Jundika Kurnia & Agus P. Sasmito, 2020. "Application of Phase Change Material-Based Thermal Capacitor in Double Tube Heat Exchanger—A Numerical Investigation," Energies, MDPI, vol. 13(17), pages 1-19, August.
    12. Lin, Yaxue & Alva, Guruprasad & Fang, Guiyin, 2018. "Review on thermal performances and applications of thermal energy storage systems with inorganic phase change materials," Energy, Elsevier, vol. 165(PA), pages 685-708.
    13. Li, Zhi & Yu, Xiaoli & Wang, Lei & Lu, Yiji & Huang, Rui & Chang, Jinwei & Jiang, Ruicheng, 2020. "Effects of fluctuating thermal sources on a shell-and-tube latent thermal energy storage during charging process," Energy, Elsevier, vol. 199(C).
    14. Couvreur, Kenny & Beyne, Wim & De Paepe, Michel & Lecompte, Steven, 2020. "Hot water storage for increased electricity production with organic Rankine cycle from intermittent residual heat sources in the steel industry," Energy, Elsevier, vol. 200(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Costa, Sol Carolina & Kenisarin, Murat, 2022. "A review of metallic materials for latent heat thermal energy storage: Thermophysical properties, applications, and challenges," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    2. Rezaei, Ehsan & Barbato, Maurizio & Ortona, Alberto & Haussener, Sophia, 2020. "Design and optimization of a high-temperature latent heat storage unit," Applied Energy, Elsevier, vol. 261(C).
    3. Pirasaci, Tolga & Wickramaratne, Chatura & Moloney, Francesca & Goswami, D. Yogi & Stefanakos, Elias, 2018. "Influence of design on performance of a latent heat storage system at high temperatures," Applied Energy, Elsevier, vol. 224(C), pages 220-229.
    4. Nardin, Gioacchino & Meneghetti, Antonella & Dal Magro, Fabio & Benedetti, Nicole, 2014. "PCM-based energy recovery from electric arc furnaces," Applied Energy, Elsevier, vol. 136(C), pages 947-955.
    5. Skoczkowski, Tadeusz & Verdolini, Elena & Bielecki, Sławomir & Kochański, Max & Korczak, Katarzyna & Węglarz, Arkadiusz, 2020. "Technology innovation system analysis of decarbonisation options in the EU steel industry," Energy, Elsevier, vol. 212(C).
    6. Pusnik, M. & Al-Mansour, F. & Sucic, B. & Cesen, M., 2017. "Trends and prospects of energy efficiency development in Slovenian industry," Energy, Elsevier, vol. 136(C), pages 52-62.
    7. Mohamed, Shamseldin A. & Al-Sulaiman, Fahad A. & Ibrahim, Nasiru I. & Zahir, Md. Hasan & Al-Ahmed, Amir & Saidur, R. & Yılbaş, B.S. & Sahin, A.Z., 2017. "A review on current status and challenges of inorganic phase change materials for thermal energy storage systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 70(C), pages 1072-1089.
    8. Gustavo Cáceres & Karina Fullenkamp & Macarena Montané & Krzysztof Naplocha & Anna Dmitruk, 2017. "Encapsulated Nitrates Phase Change Material Selection for Use as Thermal Storage and Heat Transfer Materials at High Temperature in Concentrated Solar Power Plants," Energies, MDPI, vol. 10(9), pages 1-21, September.
    9. Dubey, Abhayjeet kumar & Sun, Jingyi & Choudhary, Tushar & Dash, Madhusmita & Rakshit, Dibakar & Ansari, M Zahid & Ramakrishna, Seeram & Liu, Yong & Nanda, Himansu Sekhar, 2023. "Emerging phase change materials with improved thermal efficiency for a clean and sustainable environment: An approach towards net zero," Renewable and Sustainable Energy Reviews, Elsevier, vol. 182(C).
    10. Li, Zhi & Lu, Yiji & Huang, Rui & Chang, Jinwei & Yu, Xiaonan & Jiang, Ruicheng & Yu, Xiaoli & Roskilly, Anthony Paul, 2021. "Applications and technological challenges for heat recovery, storage and utilisation with latent thermal energy storage," Applied Energy, Elsevier, vol. 283(C).
    11. Nomura, Takahiro & Sheng, Nan & Zhu, Chunyu & Saito, Genki & Hanzaki, Daiki & Hiraki, Takehito & Akiyama, Tomohiro, 2017. "Microencapsulated phase change materials with high heat capacity and high cyclic durability for high-temperature thermal energy storage and transportation," Applied Energy, Elsevier, vol. 188(C), pages 9-18.
    12. Fukahori, Ryo & Nomura, Takahiro & Zhu, Chunyu & Sheng, Nan & Okinaka, Noriyuki & Akiyama, Tomohiro, 2016. "Macro-encapsulation of metallic phase change material using cylindrical-type ceramic containers for high-temperature thermal energy storage," Applied Energy, Elsevier, vol. 170(C), pages 324-328.
    13. Tao, Y.B. & He, Ya-Ling, 2018. "A review of phase change material and performance enhancement method for latent heat storage system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 93(C), pages 245-259.
    14. Arteconi, A. & Hewitt, N.J. & Polonara, F., 2012. "State of the art of thermal storage for demand-side management," Applied Energy, Elsevier, vol. 93(C), pages 371-389.
    15. Koide, Hiroaki & Kurniawan, Ade & Takahashi, Tatsuya & Kawaguchi, Takahiro & Sakai, Hiroki & Sato, Yusuke & Chiu, Justin NW. & Nomura, Takahiro, 2022. "Performance analysis of packed bed latent heat storage system for high-temperature thermal energy storage using pellets composed of micro-encapsulated phase change material," Energy, Elsevier, vol. 238(PC).
    16. Suopajärvi, Hannu & Pongrácz, Eva & Fabritius, Timo, 2013. "The potential of using biomass-based reducing agents in the blast furnace: A review of thermochemical conversion technologies and assessments related to sustainability," Renewable and Sustainable Energy Reviews, Elsevier, vol. 25(C), pages 511-528.
    17. Fernandes, D. & Pitié, F. & Cáceres, G. & Baeyens, J., 2012. "Thermal energy storage: “How previous findings determine current research priorities”," Energy, Elsevier, vol. 39(1), pages 246-257.
    18. Rostami, Sara & Afrand, Masoud & Shahsavar, Amin & Sheikholeslami, M. & Kalbasi, Rasool & Aghakhani, Saeed & Shadloo, Mostafa Safdari & Oztop, Hakan F., 2020. "A review of melting and freezing processes of PCM/nano-PCM and their application in energy storage," Energy, Elsevier, vol. 211(C).
    19. Nomura, Takahiro & Zhu, Chunyu & Nan, Sheng & Tabuchi, Kazuki & Wang, Shuangfeng & Akiyama, Tomohiro, 2016. "High thermal conductivity phase change composite with a metal-stabilized carbon-fiber network," Applied Energy, Elsevier, vol. 179(C), pages 1-6.
    20. Tehrani, S. Saeed Mostafavi & Taylor, Robert A. & Saberi, Pouya & Diarce, Gonzalo, 2016. "Design and feasibility of high temperature shell and tube latent heat thermal energy storage system for solar thermal power plants," Renewable Energy, Elsevier, vol. 96(PA), pages 120-136.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:137:y:2017:i:c:p:1107-1118. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.