IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v341y2025ics0360544225052089.html

Thermodynamic analysis and life cycle assessment of three hydrogen-based polygeneration systems for co-producing power and freshwater

Author

Listed:
  • Gao, Ruihang
  • Cai, Benan
  • Guo, Zaimin
  • Yang, Dehua
  • Che, Xunjian
  • Wang, Haijun
  • Cai, Weihua

Abstract

In response to the global demand for improved energy efficiency and freshwater production, integrated fuel cell systems capable of co-generating power and fresh water have gained significant attention. This study introduces a novel polygeneration system incorporating three hydrogen production routes: methanol reforming, methane reforming, and biomass gasification. A comprehensive quadruple analysis—covering energy, exergy, economic, and exergoenvironmental dimensions—was applied to each configuration. Advanced exergy methods identified the sources and types of exergy destruction in key units, while life cycle assessment (LCA) evaluated environmental impacts across stages and proposed mitigation measures. Results show that the methane reforming system achieved the highest energy efficiency (88.2 %) under varied conditions, though its total investment cost surpassed those of methanol and biomass systems by 25.9 $/h and 28.47 $/h, respectively. The gasifier, proton exchange membrane fuel cell, and combustor were the main sources of exergy destruction, with a notable avoidable portion in the fuel cell. LCA results revealed exergy-based ecological costs during construction of 390.61 Pt/h (methanol), 335.06 Pt/h (methane), and 519.41 Pt/h (biomass). This study provides critical data and insights to advance hydrogen-based polygeneration for simultaneous power and water production.

Suggested Citation

  • Gao, Ruihang & Cai, Benan & Guo, Zaimin & Yang, Dehua & Che, Xunjian & Wang, Haijun & Cai, Weihua, 2025. "Thermodynamic analysis and life cycle assessment of three hydrogen-based polygeneration systems for co-producing power and freshwater," Energy, Elsevier, vol. 341(C).
  • Handle: RePEc:eee:energy:v:341:y:2025:i:c:s0360544225052089
    DOI: 10.1016/j.energy.2025.139566
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225052089
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2025.139566?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Fallah, M. & Mohammadi, Z. & Mahmoudi, S.M. Seyed, 2022. "Advanced exergy analysis of the combined S–CO2/ORC system," Energy, Elsevier, vol. 241(C).
    2. Cai, Benan & Wang, Rong & Gao, Ruihang & Che, Xunjian & Zhang, Zhongnong & Wang, Haijun & Cai, Weihua, 2025. "Performance analysis and multi-objective optimization of a combined seawater desalination and power system based on high-temperature PEMFC and externally fired gas turbine," Energy, Elsevier, vol. 321(C).
    3. Yusuf, Aminu & Garcia, Davide Astiaso, 2023. "Energy, exergy, economic, and environmental (4E) analyses of bifacial concentrated thermoelectric-photovoltaic systems," Energy, Elsevier, vol. 282(C).
    4. Gao, Ruihang & Cai, Benan & Zhao, Yuqi & Wang, Rong & Che, Xunjian & Wang, Haijun & Cai, Weihua, 2025. "Advanced performance analysis and life cycle assessment of a coupled system: MSR, LT-PEMFC and spray flash desalination," Energy, Elsevier, vol. 323(C).
    5. Li, Yanju & Li, Dongxu & Ma, Zheshu & Zheng, Meng & Lu, Zhanghao & Song, Hanlin & Guo, Xinjia & Shao, Wei, 2022. "Performance analysis and optimization of a novel vehicular power system based on HT-PEMFC integrated methanol steam reforming and ORC," Energy, Elsevier, vol. 257(C).
    6. Guo, Xinru & Guo, Yumin & Wang, Jiangfeng & Meng, Xin & Deng, Bohao & Wu, Weifeng & Zhao, Pan, 2023. "Thermodynamic analysis of a novel combined heating and power system based on low temperature solid oxide fuel cell (LT-SOFC) and high temperature proton exchange membrane fuel cell (HT-PEMFC)," Energy, Elsevier, vol. 284(C).
    7. Wang, Chao & Feng, Dong & Xia, Ao & Nizami, Abdul-Sattar & Huang, Yun & Zhu, Xianqing & Zhu, Xun & Liao, Qiang & Murphy, Jerry D., 2024. "A comparative life cycle assessment of electro-anaerobic digestion to evaluate biomethane generation from organic solid waste," Renewable and Sustainable Energy Reviews, Elsevier, vol. 196(C).
    8. Fallah, M. & Mahmoudi, S.M.S. & Yari, M., 2017. "Advanced exergy analysis for an anode gas recirculation solid oxide fuel cell," Energy, Elsevier, vol. 141(C), pages 1097-1112.
    9. Zang, Guiyan & Zhang, Jianan & Jia, Junxi & Lora, Electo Silva & Ratner, Albert, 2020. "Life cycle assessment of power-generation systems based on biomass integrated gasification combined cycles," Renewable Energy, Elsevier, vol. 149(C), pages 336-346.
    10. Liu, Yigang & Li, Guoxuan & Chen, Zhengrun & Shen, Yuanyuan & Zhang, Hongru & Wang, Shuai & Qi, Jianguang & Zhu, Zhaoyou & Wang, Yinglong & Gao, Jun, 2020. "Comprehensive analysis of environmental impacts and energy consumption of biomass-to-methanol and coal-to-methanol via life cycle assessment," Energy, Elsevier, vol. 204(C).
    11. Kelly, S. & Tsatsaronis, G. & Morosuk, T., 2009. "Advanced exergetic analysis: Approaches for splitting the exergy destruction into endogenous and exogenous parts," Energy, Elsevier, vol. 34(3), pages 384-391.
    12. Koroglu, Turgay & Sogut, Oguz Salim, 2018. "Conventional and advanced exergy analyses of a marine steam power plant," Energy, Elsevier, vol. 163(C), pages 392-403.
    13. Xie, Nan & Xiao, Zhenyu & Du, Wei & Deng, Chengwei & Liu, Zhiqiang & Yang, Sheng, 2023. "Thermodynamic and exergoeconomic analysis of a proton exchange membrane fuel cell/absorption chiller CCHP system based on biomass gasification," Energy, Elsevier, vol. 262(PB).
    14. Mergenthaler, Pieter & Schinkel, Arndt-Peter & Tsatsaronis, George, 2017. "Application of exergoeconomic, exergoenvironmental, and advanced exergy analyses to Carbon Black production," Energy, Elsevier, vol. 137(C), pages 898-907.
    15. Li, Longquan & Liu, Zhiqiang & Deng, Chengwei & Xie, Nan & Ren, Jingzheng & Sun, Yi & Xiao, Zhenyu & Lei, Kun & Yang, Sheng, 2022. "Thermodynamic and exergoeconomic analyses of a vehicular fuel cell power system with waste heat recovery for cabin heating and reactants preheating," Energy, Elsevier, vol. 247(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Cai, Benan & Gao, Ruihang & Zhao, Yuqi & Wang, Rong & Che, Xunjian & Tian, Jiameng & Cai, Weihua, 2024. "Comprehensive performance evaluation and advanced exergy analysis of the low-temperature proton exchange membrane fuel cell and spray flash desalination coupled system," Energy, Elsevier, vol. 313(C).
    2. Gao, Ruihang & Cai, Benan & Zhao, Yuqi & Wang, Rong & Che, Xunjian & Wang, Haijun & Cai, Weihua, 2025. "Advanced performance analysis and life cycle assessment of a coupled system: MSR, LT-PEMFC and spray flash desalination," Energy, Elsevier, vol. 323(C).
    3. Fallah, M. & Mohammadi, Z. & Allahyari, S. & Rahimi, SH. & Fathi, M. & Hoseini Tabar, Z. & Mahmoudi, S.M.S., 2025. "Comprehensive review of methodologies and case studies in advanced exergy, exergo-economic, and exergo-environmental analyses," Energy, Elsevier, vol. 334(C).
    4. Li, Biao & Xie, Heping & Sun, Licheng & Gao, Tianyi & Xia, Entong & Liu, Bowen & Wang, Jun & Long, Xiting, 2025. "Advanced exergy analysis and multi-objective optimization of dual-loop ORC utilizing LNG cold energy and geothermal energy," Renewable Energy, Elsevier, vol. 239(C).
    5. Wang, Qingqiang & Hou, Jili & Wei, Xing & Jin, Nan & Ma, Yue & Li, Shuyuan & Zhao, Yuchao, 2022. "Advanced exergoenvironmental analysis of the oil shale retorting process with SJ-type rectangular retort," Energy, Elsevier, vol. 260(C).
    6. Fallah, M. & Mohammadi, Z. & Mahmoudi, S.M. Seyed, 2022. "Advanced exergy analysis of the combined S–CO2/ORC system," Energy, Elsevier, vol. 241(C).
    7. Wu, Junnian & Wang, Na, 2020. "Exploring avoidable carbon emissions by reducing exergy destruction based on advanced exergy analysis: A case study," Energy, Elsevier, vol. 206(C).
    8. Ebrahimi, Mehdi & Carriveau, Rupp & Ting, David S.-K. & McGillis, Andrew, 2019. "Conventional and advanced exergy analysis of a grid connected underwater compressed air energy storage facility," Applied Energy, Elsevier, vol. 242(C), pages 1198-1208.
    9. Li, Longquan & Liu, Zhiqiang & Deng, Chengwei & Ren, Jingzheng & Ji, Feng & Sun, Yi & Xiao, Zhenyu & Yang, Sheng, 2021. "Conventional and advanced exergy analyses of a vehicular proton exchange membrane fuel cell power system," Energy, Elsevier, vol. 222(C).
    10. Cai, Benan & Wang, Rong & Gao, Ruihang & Che, Xunjian & Zhang, Zhongnong & Wang, Haijun & Cai, Weihua, 2025. "Performance analysis and multi-objective optimization of a combined seawater desalination and power system based on high-temperature PEMFC and externally fired gas turbine," Energy, Elsevier, vol. 321(C).
    11. Ma, Xudong & Du, Yanjun & Li, Bingqi & Wu, Yuting & Zhang, Cancan & Lu, Yuanwei, 2026. "Optimization design of multi-sources significant temperature lift steam generating heat pump using renewable heat sources," Renewable Energy, Elsevier, vol. 256(PH).
    12. Zhang, Teng & Li, Ming-Jia & Ni, Jing-Wei & Qian, Cun-Cun, 2024. "Study of dynamic performance of PEMFC-based CCHP system in a data center based on real-time load and a novel synergistic control method with variable working conditions," Energy, Elsevier, vol. 300(C).
    13. Li, Chengyun & Yang, Jiawen & Chen, Chao & Xiang, Shuguang & Wang, Lili & Xia, Li, 2025. "Advanced exergy analysis of a novel mass integration cogeneration system driven by geothermal energy," Renewable Energy, Elsevier, vol. 239(C).
    14. Taweekayujan, Supawat & Prasertcharoensuk, Phuet & Chen, Yong-Song & Arpornwichanop, Amornchai, 2025. "Enhancing methanol-to-power: A comprehensive evaluation of an integrated methanol-reforming, high-temperature proton exchange membrane fuel cell, and organic Rankine cycle system," Energy, Elsevier, vol. 321(C).
    15. Li, Tong & Wei, Guoxia & Liu, Hanqiao & Zhu, Yuwen & Gong, Yongyue & Liu, Tong & Zhang, Youcheng, 2025. "Multi-dimensional performance evaluation of straw heat utilization scenarios based on transportation and boiler type," Energy, Elsevier, vol. 328(C).
    16. Mohammadi, Zahra & Fallah, Mohsen, 2023. "Conventional and advanced exergy investigation of a double flash cycle integrated by absorption cooling, ORC, and TEG power system driven by geothermal energy," Energy, Elsevier, vol. 282(C).
    17. Liu, X.G. & He, C. & He, C.C. & Chen, J.J. & Zhang, B.J. & Chen, Q.L., 2017. "A new retrofit approach to the absorption-stabilization process for improving energy efficiency in refineries," Energy, Elsevier, vol. 118(C), pages 1131-1145.
    18. Elfeky, Amal & Abdallah, Mohamed & Fattah, Kazi & Abdeljaber, Abdulrahman, 2026. "A socio-eco-efficiency analysis of waste-to-energy strategies," Renewable Energy, Elsevier, vol. 260(C).
    19. Oyekale, Joseph & Petrollese, Mario & Cau, Giorgio, 2020. "Modified auxiliary exergy costing in advanced exergoeconomic analysis applied to a hybrid solar-biomass organic Rankine cycle plant," Applied Energy, Elsevier, vol. 268(C).
    20. Wang, Yacheng & Xia, Guodong & Zhou, Wenbin & Zhao, Shuai & Zhao, Pengsheng, 2024. "Exergetic and environment assessment of linear fresnel concentrating photovoltaic systems integrated with a porous-wall mini-channel heat sink: Outdoor experimental tests," Energy, Elsevier, vol. 306(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:341:y:2025:i:c:s0360544225052089. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.