IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v314y2025ics036054422403857x.html
   My bibliography  Save this article

A multi-criteria data-driven study/optimization of an innovative eco-friendly fuel cell-heat recovery process, generating electricity, cooling and liquefied hydrogen

Author

Listed:
  • Hai, Tao
  • Sharma, Kamal
  • Mahariq, Ibrahim
  • El-Shafai, W.
  • Fouad, H.
  • Sillanpää, Mika

Abstract

The current paper aims to develop a multi-heat integration structure for a solid oxide fuel cell, focusing on methods that reduce thermodynamic irreversibility and address environmental concerns. Hence, the suggested method comprises a bi-evaporator refrigeration-organic flash cycle, a water electrolyzer cycle, a reverse osmosis cycle, and a Claude cycle producing electricity, cooling load, and liquefied hydrogen simultaneously. Furthermore, intelligent data-driven study/optimization focusing on thermodynamic, environmental, and economic aspects are performed to highlight potential areas for enhancement. Hence, two different multi-objective scenarios using a detailed sensitivity analysis are defined. Accordingly, artificial neural networks are developed for learning and verifying objectives related to energetic and exergetic performances, the cost of liquefied hydrogen, and the reduction of CO2 emissions. Subsequently, a multi-objective grey wolf optimization is used in energy-cost-environmental and exergy-cost-environmental scenarios. The results reveal a significant sensitivity index of 0.619 for fuel cell operating temperature. Notably, the first scenario provides the most appropriate optimization way, showing an energy efficiency of 62.91 %, a liquefied hydrogen cost of 3.177 $/kg, and a CO2 emission reduction of 101.9 kg/MWh. Also, an exergy efficiency of 45.42 % and a payback time of 2.45 years are the other notable findings.

Suggested Citation

  • Hai, Tao & Sharma, Kamal & Mahariq, Ibrahim & El-Shafai, W. & Fouad, H. & Sillanpää, Mika, 2025. "A multi-criteria data-driven study/optimization of an innovative eco-friendly fuel cell-heat recovery process, generating electricity, cooling and liquefied hydrogen," Energy, Elsevier, vol. 314(C).
  • Handle: RePEc:eee:energy:v:314:y:2025:i:c:s036054422403857x
    DOI: 10.1016/j.energy.2024.134079
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S036054422403857X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2024.134079?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Lu, Yawei & Fan, Rujia & Wang, Zhirong & Cao, Xingyan & Guo, Wenjie, 2024. "The influence of hydrogen concentration on the characteristic of explosion venting: Explosion pressure, venting flame and flow field microstructure," Energy, Elsevier, vol. 293(C).
    2. Yang Liu & Xuechao Yu & Haozheng Lu & Chongyi Tian, 2023. "Thermo-Economic Analysis and Multi-Objective Optimization of a Poly-Generation System Based on Solid Oxide Fuel Cell/Gas Turbine/Multi-Effect Distillation and Absorption Chiller Using Biogas as Fuel," Energies, MDPI, vol. 17(1), pages 1-23, December.
    3. Zhang, Zhiyang & Bu, Yifeng & Wu, Haitao & Wu, Linyan & Cui, Lin, 2023. "Parametric study of the effects of clump weights on the performance of a novel wind-wave hybrid system," Renewable Energy, Elsevier, vol. 219(P1).
    4. Muhammad Aziz, 2021. "Liquid Hydrogen: A Review on Liquefaction, Storage, Transportation, and Safety," Energies, MDPI, vol. 14(18), pages 1-29, September.
    5. Sun, Kangwen & Ji, Xinzhe & Shan, Chuan & Cheng, Dongji & Liang, Haoquan, 2024. "Extending the flight endurance of stratospheric airships using regenerative fuel cells-assisted pressure maintenance," Renewable Energy, Elsevier, vol. 227(C).
    6. Feili, Milad & Rostamzadeh, Hadi & Ghaebi, Hadi, 2020. "A new high-efficient cooling/power cogeneration system based on a double-flash geothermal power plant and a novel zeotropic bi-evaporator ejector refrigeration cycle," Renewable Energy, Elsevier, vol. 162(C), pages 2126-2152.
    7. Liang, Wenxing & Yu, Zeting & Liu, Wenjing & Ji, Shaobo, 2023. "Investigation of a novel near-zero emission poly-generation system based on biomass gasification and SOFC: A thermodynamic and exergoeconomic evaluation," Energy, Elsevier, vol. 282(C).
    8. Abedinia, Oveis & Shakibi, Hamid & Shokri, Afshar & Sobhani, Behnam & Sobhani, Behrouz & Yari, Mortaza & Bagheri, Mehdi, 2024. "Optimization of a syngas-fueled SOFC-based multigeneration system: Enhanced performance with biomass and gasification agent selection," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    9. Feili, Milad & Rostamzadeh, Hadi & Ghaebi, Hadi, 2022. "Thermo-mechanical energy level approach integrated with exergoeconomic optimization for realistic cost evaluation of a novel micro-CCHP system," Renewable Energy, Elsevier, vol. 190(C), pages 630-657.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hu, Jiang & Abed, Azher M. & Talib, Zunirah Mohd & Alghassab, Mohammed A. & Abdullaev, Sherzod & Ghandour, Raymond & Hamlaoui, Oumayma & Alhomayani, Fahad M. & Dutta, Ashit Kumar & Jastaneyah, Zuhair, 2025. "Technical, economic, and environmental study with ANN-based optimization of a biomass-powered versatile/sustainable polygeneration system with carbon capture/utilization approach," Energy, Elsevier, vol. 315(C).
    2. Zhang, Luyao & Wang, Xueke & Abed, Azher M. & Yin, Hengbin & Abdullaev, Sherzod & Fouad, Yasser & Dahari, Mahidzal & Mahariq, Ibrahim, 2024. "Economic/sustainability optimization/analysis of an environmentally friendly trigeneration biomass gasification system using advanced machine learning," Energy, Elsevier, vol. 308(C).
    3. Qian, Xiaoyan & Dai, Jie & Jiang, Weimin & Cai, Helen & Ye, Xixi & Shahab Vafadaran, Mohammad, 2024. "Economic viability and investment returns of innovative geothermal tri-generation systems: A comparative study," Renewable Energy, Elsevier, vol. 226(C).
    4. Jorgen Depken & Alexander Dyck & Lukas Roß & Sören Ehlers, 2022. "Safety Considerations of Hydrogen Application in Shipping in Comparison to LNG," Energies, MDPI, vol. 15(9), pages 1-20, April.
    5. Zhang, Rui & Cao, Xuewen & Zhang, Xingwang & Yang, Jian & Bian, Jiang, 2024. "Co-benefits of the liquid hydrogen economy and LNG economy: Advances in LNG integrating LH2 production processes," Energy, Elsevier, vol. 301(C).
    6. José Manuel Andújar & Francisca Segura & Jesús Rey & Francisco José Vivas, 2022. "Batteries and Hydrogen Storage: Technical Analysis and Commercial Revision to Select the Best Option," Energies, MDPI, vol. 15(17), pages 1-32, August.
    7. Daliran, Ali & Taki, Morteza & Marzban, Afshin & Rahnama, Majid & Farhadi, Rouhollah, 2025. "Performance evaluation of greenhouse solar dryer: Energy-exergy analysis, CFD simulation and eco-environmental assessment," Renewable Energy, Elsevier, vol. 238(C).
    8. Zhao, Lu & Hai, Qing & Mei, Junlun, 2024. "An integrated approach to green power, cooling, and freshwater production from geothermal and solar energy sources; case study of Jiangsu, China," Energy, Elsevier, vol. 305(C).
    9. Gi-Dong Nam & Hae-Jin Sung & Dong-Woo Ha & Hyun-Woo No & Tea-Hyung Koo & Rock-Kil Ko & Minwon Park, 2023. "Design and Analysis of Cryogenic Cooling System for Electric Propulsion System Using Liquid Hydrogen," Energies, MDPI, vol. 16(1), pages 1-21, January.
    10. Tobias Mueller & Steven Gronau, 2023. "Fostering Macroeconomic Research on Hydrogen-Powered Aviation: A Systematic Literature Review on General Equilibrium Models," Energies, MDPI, vol. 16(3), pages 1-33, February.
    11. Pazuki, Mohammad-Mahdi & Kolahi, Mohammad-Reza & Ebadollahi, Mohammad & Amidpour, Majid, 2024. "Enhancing efficiency in an innovative geothermal poly-generation system for electricity, cooling, and freshwater production through integrated multi-objective optimization: A holistic approach to ener," Energy, Elsevier, vol. 313(C).
    12. Tyagi, Praveen Kumar & Kumar, Rajan, 2024. "Comprehensive performance assessment of photovoltaic/thermal system using MWCNT/water nanofluid and novel finned multi-block nano-enhanced phase change material-based thermal collector: Energy, exergy," Energy, Elsevier, vol. 312(C).
    13. Nikiforakis, Ioannis & Mamalis, Sotirios & Assanis, Dimitris, 2025. "Understanding Solid Oxide Fuel Cell Hybridization: A Critical Review," Applied Energy, Elsevier, vol. 377(PC).
    14. Hashemian, Nasim & Noorpoor, Alireza, 2022. "A geothermal-biomass powered multi-generation plant with freshwater and hydrogen generation options: Thermo-economic-environmental appraisals and multi-criteria optimization," Renewable Energy, Elsevier, vol. 198(C), pages 254-266.
    15. Daehoon Kang & Sungho Yun & Bo-kyong Kim, 2022. "Review of the Liquid Hydrogen Storage Tank and Insulation System for the High-Power Locomotive," Energies, MDPI, vol. 15(12), pages 1-13, June.
    16. Qiao, Yan & Jiang, Wenquan & Li, Yang & Dong, Xiaoxiao & Yang, Fan, 2024. "Design and analysis of steam methane reforming hydrogen liquefaction and waste heat recovery system based on liquefied natural gas cold energy," Energy, Elsevier, vol. 302(C).
    17. Abdollahi, Seyyed Amirreza & Ranjbar, Seyyed Faramarz & Ehghaghi, Mir Biuok, 2024. "Fuel mixing and diffusion behind the unswept ramp injector with lobed nozzle at combustor of scramjet engine," Energy, Elsevier, vol. 308(C).
    18. Yuanliang Liu & Yinan Qiu & Zhan Liu & Gang Lei, 2022. "Modeling and Analysis of the Flow Characteristics of Liquid Hydrogen in a Pipe Suffering from External Transient Impact," Energies, MDPI, vol. 15(11), pages 1-12, June.
    19. Lee, Ju-Sung & Cherif, Ali & Yoon, Ha-Jun & Seo, Seung-Kwon & Bae, Ju-Eon & Shin, Ho-Jin & Lee, Chulgu & Kwon, Hweeung & Lee, Chul-Jin, 2022. "Large-scale overseas transportation of hydrogen: Comparative techno-economic and environmental investigation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 165(C).
    20. Excel Theophilus Ukpohor & Yetunde Adenike Adebayo & Ikiomoworio Nicholas Dienagha, 2025. "Innovative Optimization in LNG Production: Enhancing Efficiency and Sustainability with Advanced Technology," International Journal of Research and Innovation in Social Science, International Journal of Research and Innovation in Social Science (IJRISS), vol. 9(1), pages 1116-1125, January.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:314:y:2025:i:c:s036054422403857x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.