IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v281y2023ics0360544223016808.html
   My bibliography  Save this article

Research on fault diagnosis of supercharged boiler with limited data based on few-shot learning

Author

Listed:
  • Li, Guolong
  • Li, Yanjun
  • Fang, Chengyue
  • Su, Jian
  • Wang, Haotong
  • Sun, Shengdi
  • Zhang, Guolei
  • Shi, Jianxin

Abstract

The safety of the supercharged boiler affects the normal operation of the steam power system, while its fault samples are few and contain large noise in reality. Therefore, we propose a few-shot fault diagnosis framework for supercharged boilers based on Siamese Neural Network(SNN). The variable analysis and two screening processes are introduced to train the model efficiently. The results show that when the number of training samples is 30 and the noise is −4 dB, the accuracy of Five-shot method is 45.17%, 26.56%, 19.31%, 18.32% and 8.43% higher than that of K-Nearest Neighbor (KNN), Multi-Layer Perceptron (MLP), Random Forest (RF), Support Vector Machine (SVM) and Convolutional Neural Network (CNN), respectively. When the number of training samples is 60, the accuracy difference between Five-shot and its main competitor CNN under the proportion of 30%, 20% and 10% new categories are 4.53%, 5.72% and 4.12%, respectively. When all 75 samples from different thermal systems are used for training, the accuracy of Five-shot method can reach 85% with the help of support set. The proposed few-shot fault diagnosis framework and variable screening method can be used as the preferred scheme for supercharged boilers fault diagnosis with limited fault data.

Suggested Citation

  • Li, Guolong & Li, Yanjun & Fang, Chengyue & Su, Jian & Wang, Haotong & Sun, Shengdi & Zhang, Guolei & Shi, Jianxin, 2023. "Research on fault diagnosis of supercharged boiler with limited data based on few-shot learning," Energy, Elsevier, vol. 281(C).
  • Handle: RePEc:eee:energy:v:281:y:2023:i:c:s0360544223016808
    DOI: 10.1016/j.energy.2023.128286
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223016808
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2023.128286?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Tang, Wei & Feng, Huijun & Chen, Lingen & Xie, Zhuojun & Shi, Junchao, 2021. "Constructal design for a boiler economizer," Energy, Elsevier, vol. 223(C).
    2. Rostek, Kornel & Morytko, Łukasz & Jankowska, Anna, 2015. "Early detection and prediction of leaks in fluidized-bed boilers using artificial neural networks," Energy, Elsevier, vol. 89(C), pages 914-923.
    3. Dan Ling & Chaosong Li & Yan Wang & Pengye Zhang, 2022. "Fault Detection and Identification of Furnace Negative Pressure System with CVA and GA-XGBoost," Energies, MDPI, vol. 15(17), pages 1-19, August.
    4. Indrawan, Natarianto & Shadle, Lawrence J. & Breault, Ronald W. & Panday, Rupendranath & Chitnis, Umesh K., 2021. "Data analytics for leak detection in a subcritical boiler," Energy, Elsevier, vol. 220(C).
    5. Zima, Wiesław & Grądziel, Sławomir & Cebula, Artur & Rerak, Monika & Kozak-Jagieła, Ewa & Pilarczyk, Marcin, 2023. "Mathematical model of a power boiler operation under rapid thermal load changes," Energy, Elsevier, vol. 263(PC).
    6. Dongliang Li & Shaojun Xia & Jianghua Geng & Fankai Meng & Yutao Chen & Guoqing Zhu, 2022. "Discriminability Analysis of Characterization Parameters in Micro-Leakage of Turbocharged Boiler’s Evaporation Tube," Energies, MDPI, vol. 15(22), pages 1-20, November.
    7. Salman Khalid & Hyunho Hwang & Heung Soo Kim, 2021. "Real-World Data-Driven Machine-Learning-Based Optimal Sensor Selection Approach for Equipment Fault Detection in a Thermal Power Plant," Mathematics, MDPI, vol. 9(21), pages 1-27, November.
    8. Jia, Xiongjie & Sang, Yichen & Li, Yanjun & Du, Wei & Zhang, Guolei, 2022. "Short-term forecasting for supercharged boiler safety performance based on advanced data-driven modelling framework," Energy, Elsevier, vol. 239(PE).
    9. Cuixia Jiang & Hao Chen & Qifa Xu & Xiangxiang Wang, 2023. "Few-shot fault diagnosis of rotating machinery with two-branch prototypical networks," Journal of Intelligent Manufacturing, Springer, vol. 34(4), pages 1667-1681, April.
    10. Rong Xie & Muyan Chen & Weihuang Liu & Hongfei Jian & Yanjun Shi, 2021. "Digital Twin Technologies for Turbomachinery in a Life Cycle Perspective: A Review," Sustainability, MDPI, vol. 13(5), pages 1-22, February.
    11. Feng, Huijun & Xie, Zhuojun & Chen, Lingen & Wu, Zhixiang & Xia, Shaojun, 2020. "Constructal design for supercharged boiler superheater," Energy, Elsevier, vol. 191(C).
    12. Truong-Ba, Huy & Cholette, Michael E. & Borghesani, Pietro & Ma, Lin & Kent, Geoff, 2021. "Condition-based inspection policies for boiler heat exchangers," European Journal of Operational Research, Elsevier, vol. 291(1), pages 232-243.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Bi, Yubo & Wu, Qiulan & Wang, Shilu & Shi, Jihao & Cong, Haiyong & Ye, Lili & Gao, Wei & Bi, Mingshu, 2023. "Hydrogen leakage location prediction at hydrogen refueling stations based on deep learning," Energy, Elsevier, vol. 284(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Huijun Feng & Lingen Chen & Wei Tang & Yanlin Ge, 2022. "Optimal Design of a Dual-Pressure Steam Turbine for Rankine Cycle Based on Constructal Theory," Energies, MDPI, vol. 15(13), pages 1-20, July.
    2. Huijun Feng & Wei Tang & Lingen Chen & Junchao Shi & Zhixiang Wu, 2021. "Multi-Objective Constructal Optimization for Marine Condensers," Energies, MDPI, vol. 14(17), pages 1-18, September.
    3. Zhu, Meng & Zhou, Jing & Chen, Lei & Su, Sheng & Hu, Song & Qing, Haoran & Li, Aishu & Wang, Yi & Zhong, Wenqi & Xiang, Jun, 2022. "Economic analysis and cost modeling of supercritical CO2 coal-fired boiler based on global optimization," Energy, Elsevier, vol. 239(PD).
    4. Bi, Yubo & Wu, Qiulan & Wang, Shilu & Shi, Jihao & Cong, Haiyong & Ye, Lili & Gao, Wei & Bi, Mingshu, 2023. "Hydrogen leakage location prediction at hydrogen refueling stations based on deep learning," Energy, Elsevier, vol. 284(C).
    5. Dongliang Li & Shaojun Xia & Jianghua Geng & Fankai Meng & Yutao Chen & Guoqing Zhu, 2022. "Discriminability Analysis of Characterization Parameters in Micro-Leakage of Turbocharged Boiler’s Evaporation Tube," Energies, MDPI, vol. 15(22), pages 1-20, November.
    6. Salman Khalid & Jinwoo Song & Izaz Raouf & Heung Soo Kim, 2023. "Advances in Fault Detection and Diagnosis for Thermal Power Plants: A Review of Intelligent Techniques," Mathematics, MDPI, vol. 11(8), pages 1-28, April.
    7. Miguel A. Rodríguez-López & Luis M. López-González & Luis M. López-Ochoa & Jesús Las-Heras-Casas, 2018. "Methodology for Detecting Malfunctions and Evaluating the Maintenance Effectiveness in Wind Turbine Generator Bearings Using Generic versus Specific Models from SCADA Data," Energies, MDPI, vol. 11(4), pages 1-22, March.
    8. Ágota Bányai & Tamás Bányai, 2022. "Real-Time Maintenance Policy Optimization in Manufacturing Systems: An Energy Efficiency and Emission-Based Approach," Sustainability, MDPI, vol. 14(17), pages 1-15, August.
    9. Niu, Jintao & Wang, Jiansheng & Liu, Xueling, 2023. "Thermodynamic and economic analysis of organic Rankine cycle combined with flash cycle and ejector," Energy, Elsevier, vol. 282(C).
    10. Liu, Xinxin & Zhao, Junhui & He, Chao & Liu, Liang & Li, Gang & Pan, Xiaohui & Xu, Guizhuan & Lu, Chaoyang & Zhang, Quanguo & Jiao, Youzhou, 2023. "A new approach for evaluating photosynthetic bio-hydrogen production: The dissipation rate method," Energy, Elsevier, vol. 284(C).
    11. Bo Gao & Chunsheng Wang & Yukun Hu & C. K. Tan & Paul Alun Roach & Liz Varga, 2018. "Function Value-Based Multi-Objective Optimisation of Reheating Furnace Operations Using Hooke-Jeeves Algorithm," Energies, MDPI, vol. 11(9), pages 1-18, September.
    12. Rodríguez-López, Miguel A. & López-González, Luis M. & López-Ochoa, Luis M. & Las-Heras-Casas, Jesús, 2016. "Development of indicators for the detection of equipment malfunctions and degradation estimation based on digital signals (alarms and events) from operation SCADA," Renewable Energy, Elsevier, vol. 99(C), pages 224-236.
    13. Brkovic, Aleksandar & Gajic, Dragoljub & Gligorijevic, Jovan & Savic-Gajic, Ivana & Georgieva, Olga & Di Gennaro, Stefano, 2017. "Early fault detection and diagnosis in bearings for more efficient operation of rotating machinery," Energy, Elsevier, vol. 136(C), pages 63-71.
    14. Salman Khalid & Jinwoo Song & Muhammad Muzammil Azad & Muhammad Umar Elahi & Jaehun Lee & Soo-Ho Jo & Heung Soo Kim, 2023. "A Comprehensive Review of Emerging Trends in Aircraft Structural Prognostics and Health Management," Mathematics, MDPI, vol. 11(18), pages 1-42, September.
    15. Zhu, Yunlong & Dong, Zhe & Cheng, Zhonghua & Huang, Xiaojin & Dong, Yujie & Zhang, Zuoyi, 2023. "Neural network extended state-observer for energy system monitoring," Energy, Elsevier, vol. 263(PA).
    16. Fan, He & Zhang, Yu-fei & Su, Zhi-gang & Wang, Ben, 2017. "A dynamic mathematical model of an ultra-supercritical coal fired once-through boiler-turbine unit," Applied Energy, Elsevier, vol. 189(C), pages 654-666.
    17. Yu, Jianxi & Petersen, Nils & Liu, Pei & Li, Zheng & Wirsum, Manfred, 2022. "Hybrid modelling and simulation of thermal systems of in-service power plants for digital twin development," Energy, Elsevier, vol. 260(C).
    18. Prashant Kumar & Salman Khalid & Heung Soo Kim, 2023. "Prognostics and Health Management of Rotating Machinery of Industrial Robot with Deep Learning Applications—A Review," Mathematics, MDPI, vol. 11(13), pages 1-37, July.
    19. Cao, Li-hua & Yu, Jing-wen & Li, Yong, 2016. "Study on the determination method of the normal value of relative internal efficiency of the last stage group of steam turbine," Energy, Elsevier, vol. 98(C), pages 101-107.
    20. Wang, Chaoyang & Liu, Ming & Zhao, Yongliang & Chong, Daotong & Yan, Junjie, 2020. "Entropy generation distribution characteristics of a supercritical boiler superheater during transient processes," Energy, Elsevier, vol. 201(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:281:y:2023:i:c:s0360544223016808. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.