IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v238y2022ipbs0360544221019472.html
   My bibliography  Save this article

Ten megawatt scale vapor compression heat pump for low temperature waste heat recovery: Onsite application research

Author

Listed:
  • Hu, Bin
  • Liu, Hua
  • Jiang, Jiatong
  • Zhang, Zhiping
  • Li, Hongbo
  • Wang, R.Z.

Abstract

In order to limit global warming of 1.5 °C before 2050, the heat pump with waste heat recovery has been acknowledged as an effective technical solution. In this paper, a new kind of centrifugal heat pump system is applied to recover the waste heat from a steel plant for district heating. Two centrifugal compressors with vapor injection and two-cycle parallel connected system configuration are adopted to achieve higher energy efficiency and larger heating capacity. From simulation, the COP is expected to be more than 6 with a temperature rise of above 30 °C. To validate the calculation results, a 10 MW scale (9.5 MW) centrifugal heat pump was installed and tested in Angang Lingshan steel plant of China. With the waste water inlet temperature of 32.5 °C and hot water outlet temperature of 62.5 °C, the tested COP and heating capacity were 6.67 and 9.67 MW, respectively. The heating capacity of the system was greater than the heating load under severe conditions. Environmental and economic analyses of the waste heat recovery system are presented, showing advantages compared to the conventional heating methods. The PER of megawatt compression heat pump is as high as 2.53 and the payback period of this waste heat recovery system is 1.66 years.

Suggested Citation

  • Hu, Bin & Liu, Hua & Jiang, Jiatong & Zhang, Zhiping & Li, Hongbo & Wang, R.Z., 2022. "Ten megawatt scale vapor compression heat pump for low temperature waste heat recovery: Onsite application research," Energy, Elsevier, vol. 238(PB).
  • Handle: RePEc:eee:energy:v:238:y:2022:i:pb:s0360544221019472
    DOI: 10.1016/j.energy.2021.121699
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221019472
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2021.121699?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Shen, Bo & Han, Yafeng & Price, Lynn & Lu, Hongyou & Liu, Manzhi, 2017. "Techno-economic evaluation of strategies for addressing energy and environmental challenges of industrial boilers in China," Energy, Elsevier, vol. 118(C), pages 526-533.
    2. Liu, Hua & Zhao, Baiyang & Zhang, Zhiping & Li, Hongbo & Hu, Bin & Wang, R.Z., 2020. "Experimental validation of an advanced heat pump system with high-efficiency centrifugal compressor," Energy, Elsevier, vol. 213(C).
    3. Arpagaus, Cordin & Bless, Frédéric & Uhlmann, Michael & Schiffmann, Jürg & Bertsch, Stefan S., 2018. "High temperature heat pumps: Market overview, state of the art, research status, refrigerants, and application potentials," Energy, Elsevier, vol. 152(C), pages 985-1010.
    4. Zare, V. & Mahmoudi, S.M.S. & Yari, M. & Amidpour, M., 2012. "Thermoeconomic analysis and optimization of an ammonia–water power/cooling cogeneration cycle," Energy, Elsevier, vol. 47(1), pages 271-283.
    5. Xu, Z.Y. & Wang, R.Z. & Yang, Chun, 2019. "Perspectives for low-temperature waste heat recovery," Energy, Elsevier, vol. 176(C), pages 1037-1043.
    6. Zhang, Jing & Zhang, Hong-Hu & He, Ya-Ling & Tao, Wen-Quan, 2016. "A comprehensive review on advances and applications of industrial heat pumps based on the practices in China," Applied Energy, Elsevier, vol. 178(C), pages 800-825.
    7. Goh, Li Jin & Othman, Mohd Yusof & Mat, Sohif & Ruslan, Hafidz & Sopian, Kamaruzzaman, 2011. "Review of heat pump systems for drying application," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(9), pages 4788-4796.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wang, Lili & Zhao, Jun & Teng, Junfeng & Dong, Shilong & Wang, Yinglong & Xiang, Shuguang & Sun, Xiaoyan, 2022. "Study on an energy-saving process for separation ethylene elycol mixture through heat-pump, heat-integration and ORC driven by waste-heat," Energy, Elsevier, vol. 243(C).
    2. Sabina Kordana-Obuch & Michał Wojtoń & Mariusz Starzec & Beata Piotrowska, 2023. "Opportunities and Challenges for Research on Heat Recovery from Wastewater: Bibliometric and Strategic Analyses," Energies, MDPI, vol. 16(17), pages 1-36, September.
    3. Jiang, Jiatong & Hu, Bin & Wang, R.Z. & Deng, Na & Cao, Feng & Wang, Chi-Chuan, 2022. "A review and perspective on industry high-temperature heat pumps," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Schlosser, F. & Jesper, M. & Vogelsang, J. & Walmsley, T.G. & Arpagaus, C. & Hesselbach, J., 2020. "Large-scale heat pumps: Applications, performance, economic feasibility and industrial integration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    2. Jiang, Jiatong & Hu, Bin & Wang, R.Z. & Deng, Na & Cao, Feng & Wang, Chi-Chuan, 2022. "A review and perspective on industry high-temperature heat pumps," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    3. Xu, Z.Y. & Gao, J.T. & Hu, Bin & Wang, R.Z., 2022. "Multi-criterion comparison of compression and absorption heat pumps for ultra-low grade waste heat recovery," Energy, Elsevier, vol. 238(PB).
    4. Liu, Hua & Zhao, Baiyang & Zhang, Zhiping & Li, Hongbo & Hu, Bin & Wang, R.Z., 2020. "Experimental validation of an advanced heat pump system with high-efficiency centrifugal compressor," Energy, Elsevier, vol. 213(C).
    5. Li, Xiaoqiong & Wang, Xiaoyan & Zhang, Yufeng & Fang, Lei & Deng, Na & Zhang, Yan & Jin, Zhendong & Yu, Xiaohui & Yao, Sheng, 2020. "Experimental and economic analysis with a novel ejector-based detection system for thermodynamic measurement of compressors," Applied Energy, Elsevier, vol. 261(C).
    6. Jian Sun & Yinwu Wang & Yu Qin & Guoshun Wang & Ran Liu & Yongping Yang, 2023. "A Review of Super-High-Temperature Heat Pumps over 100 °C," Energies, MDPI, vol. 16(12), pages 1-18, June.
    7. Jiang, Jiatong & Hu, Bin & Ge, Tianshu & Wang, R.Z., 2022. "Comprehensive selection and assessment methodology of compression heat pump system," Energy, Elsevier, vol. 241(C).
    8. Yecid Muñoz-Maldonado & Edgar Correa-Quintana & Adalberto Ospino-Castro, 2023. "Electrification of Industrial Processes as an Alternative to Replace Conventional Thermal Power Sources," Energies, MDPI, vol. 16(19), pages 1-20, September.
    9. Uusitalo, Antti & Turunen-Saaresti, Teemu & Honkatukia, Juha & Tiainen, Jonna & Jaatinen-Värri, Ahti, 2020. "Numerical analysis of working fluids for large scale centrifugal compressor driven cascade heat pumps upgrading waste heat," Applied Energy, Elsevier, vol. 269(C).
    10. Meroni, Andrea & Zühlsdorf, Benjamin & Elmegaard, Brian & Haglind, Fredrik, 2018. "Design of centrifugal compressors for heat pump systems," Applied Energy, Elsevier, vol. 232(C), pages 139-156.
    11. Wu, Di & Jiang, Jiatong & Hu, Bin & Wang, R.Z., 2020. "Experimental investigation on the performance of a very high temperature heat pump with water refrigerant," Energy, Elsevier, vol. 190(C).
    12. Guillermo Martínez-Rodríguez & Cristobal Díaz-de-León & Amanda L. Fuentes-Silva & Juan-Carlos Baltazar & Rafael García-Gutiérrez, 2023. "Detailed Thermo-Economic Assessment of a Heat Pump for Industrial Applications," Energies, MDPI, vol. 16(6), pages 1-12, March.
    13. Dai, Baomin & Liu, Xiao & Liu, Shengchun & Wang, Dabiao & Meng, Chenyang & Wang, Qi & Song, Yifan & Zou, Tonghua, 2022. "Life cycle performance evaluation of cascade-heating high temperature heat pump system for waste heat utilization: Energy consumption, emissions and financial analyses," Energy, Elsevier, vol. 261(PB).
    14. Josué F. Rosales-Pérez & Andrés Villarruel-Jaramillo & José A. Romero-Ramos & Manuel Pérez-García & José M. Cardemil & Rodrigo Escobar, 2023. "Hybrid System of Photovoltaic and Solar Thermal Technologies for Industrial Process Heat," Energies, MDPI, vol. 16(5), pages 1-45, February.
    15. Adamson, Keri-Marie & Walmsley, Timothy Gordon & Carson, James K. & Chen, Qun & Schlosser, Florian & Kong, Lana & Cleland, Donald John, 2022. "High-temperature and transcritical heat pump cycles and advancements: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    16. Liu, Changchun & Han, Wei & Xue, Xiaodong, 2022. "Experimental investigation of a high-temperature heat pump for industrial steam production," Applied Energy, Elsevier, vol. 312(C).
    17. Mota-Babiloni, Adrián & Mateu-Royo, Carlos & Navarro-Esbrí, Joaquín & Molés, Francisco & Amat-Albuixech, Marta & Barragán-Cervera, Ángel, 2018. "Optimisation of high-temperature heat pump cascades with internal heat exchangers using refrigerants with low global warming potential," Energy, Elsevier, vol. 165(PB), pages 1248-1258.
    18. Elias Vieren & Toon Demeester & Wim Beyne & Chiara Magni & Hamed Abedini & Cordin Arpagaus & Stefan Bertsch & Alessia Arteconi & Michel De Paepe & Steven Lecompte, 2023. "The Potential of Vapor Compression Heat Pumps Supplying Process Heat between 100 and 200 °C in the Chemical Industry," Energies, MDPI, vol. 16(18), pages 1-28, September.
    19. Fangtian Sun & Yonghua Xie & Svend Svendsen & Lin Fu, 2020. "New Low-Temperature Central Heating System Integrated with Industrial Exhausted Heat Using Distributed Electric Compression Heat Pumps for Higher Energy Efficiency," Energies, MDPI, vol. 13(24), pages 1-17, December.
    20. Bamigbetan, O. & Eikevik, T.M. & Nekså, P. & Bantle, M. & Schlemminger, C., 2019. "The development of a hydrocarbon high temperature heat pump for waste heat recovery," Energy, Elsevier, vol. 173(C), pages 1141-1153.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:238:y:2022:i:pb:s0360544221019472. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.