IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v312y2022ics0306261922001787.html
   My bibliography  Save this article

Experimental investigation of a high-temperature heat pump for industrial steam production

Author

Listed:
  • Liu, Changchun
  • Han, Wei
  • Xue, Xiaodong

Abstract

Low-temperature flue gas heat recovery acts as an important way for energy saving and emission reduction in industry sectors. It is difficult to reuse low-temperature heat in the industrial production process, upgrading low-temperature heat using a heat pump is a promising approach to pursue. In this work, an experimental prototype of a high-temperature compression-absorption heat pump was conducted and investigated. Driving by low-grade waste heat and a small amount of electricity, using ammonia-water as a working fluid, this heat pump experimental prototype can produce high-temperature (more than 150 °C) process steam for industrial processes. The operation strategies of the experimental system are clarified and programmed into the control system. Two hours of automatic stable operation indicates the operation strategies are suitable for this high-temperature heat pump. The temperature and pressure of the produced steam are 154 °C and 0.53 MPa, respectively. The steam heat output of the heat pump experimental prototype reaches 70.15 kW, in which the electric heating share is 18.9% and the waste heat heating share reaches 81.1%. The experimental results indicate the hybrid heat pump is capable of recovering low-temperature (less than 170 °C) flue gas heat for process steam generation. This work provides a new approach to upgrade low-temperature waste heat for process steam production.

Suggested Citation

  • Liu, Changchun & Han, Wei & Xue, Xiaodong, 2022. "Experimental investigation of a high-temperature heat pump for industrial steam production," Applied Energy, Elsevier, vol. 312(C).
  • Handle: RePEc:eee:appene:v:312:y:2022:i:c:s0306261922001787
    DOI: 10.1016/j.apenergy.2022.118719
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261922001787
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2022.118719?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Chen, X. & Wang, R.Z. & Du, S., 2017. "An improved cycle for large temperature lifts application in water-ammonia absorption system," Energy, Elsevier, vol. 118(C), pages 1361-1369.
    2. Oluleye, Gbemi & Jobson, Megan & Smith, Robin & Perry, Simon J., 2016. "Evaluating the potential of process sites for waste heat recovery," Applied Energy, Elsevier, vol. 161(C), pages 627-646.
    3. Bai, Yakai & Wang, Zhifeng & Fan, Jianhua & Yang, Ming & Li, Xiaoxia & Chen, Longfei & Yuan, Guofeng & Yang, Junfeng, 2020. "Numerical and experimental study of an underground water pit for seasonal heat storage," Renewable Energy, Elsevier, vol. 150(C), pages 487-508.
    4. Kim, Jiyoung & Park, Seong-Ryong & Baik, Young-Jin & Chang, Ki-Chang & Ra, Ho-Sang & Kim, Minsung & Kim, Yongchan, 2013. "Experimental study of operating characteristics of compression/absorption high-temperature hybrid heat pump using waste heat," Renewable Energy, Elsevier, vol. 54(C), pages 13-19.
    5. Wu, Di & Hu, Bin & Wang, R.Z. & Fan, Haibin & Wang, Rujin, 2020. "The performance comparison of high temperature heat pump among R718 and other refrigerants," Renewable Energy, Elsevier, vol. 154(C), pages 715-722.
    6. Xu, Z.Y. & Wang, R.Z. & Yang, Chun, 2019. "Perspectives for low-temperature waste heat recovery," Energy, Elsevier, vol. 176(C), pages 1037-1043.
    7. Wu, Wei & Shi, Wenxing & Wang, Jian & Wang, Baolong & Li, Xianting, 2016. "Experimental investigation on NH3–H2O compression-assisted absorption heat pump (CAHP) for low temperature heating under lower driving sources," Applied Energy, Elsevier, vol. 176(C), pages 258-271.
    8. Wallerand, Anna S. & Kermani, Maziar & Kantor, Ivan & Maréchal, François, 2018. "Optimal heat pump integration in industrial processes," Applied Energy, Elsevier, vol. 219(C), pages 68-92.
    9. Zauner, Christoph & Windholz, Bernd & Lauermann, Michael & Drexler-Schmid, Gerwin & Leitgeb, Thomas, 2020. "Development of an Energy Efficient Extrusion Factory employing a latent heat storage and a high temperature heat pump," Applied Energy, Elsevier, vol. 259(C).
    10. Mateu-Royo, Carlos & Navarro-Esbrí, Joaquín & Mota-Babiloni, Adrián & Molés, Francisco & Amat-Albuixech, Marta, 2019. "Experimental exergy and energy analysis of a novel high-temperature heat pump with scroll compressor for waste heat recovery," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    11. Jung, Chung Woo & Song, Joo Young & Kang, Yong Tae, 2018. "Study on ammonia/water hybrid absorption/compression heat pump cycle to produce high temperature process water," Energy, Elsevier, vol. 145(C), pages 458-467.
    12. Zou, Huiming & Li, Xuan & Tang, Mingsheng & Wu, Jiang & Tian, Changqing & Butrymowicz, Dariusz & Ma, Yongde & Wang, Jin, 2020. "Temperature stage matching and experimental investigation of high-temperature cascade heat pump with vapor injection," Energy, Elsevier, vol. 212(C).
    13. Wu, Di & Jiang, Jiatong & Hu, Bin & Wang, R.Z., 2020. "Experimental investigation on the performance of a very high temperature heat pump with water refrigerant," Energy, Elsevier, vol. 190(C).
    14. Arpagaus, Cordin & Bless, Frédéric & Uhlmann, Michael & Schiffmann, Jürg & Bertsch, Stefan S., 2018. "High temperature heat pumps: Market overview, state of the art, research status, refrigerants, and application potentials," Energy, Elsevier, vol. 152(C), pages 985-1010.
    15. Zhang, Hui & Wang, Hong & Zhu, Xun & Qiu, Yong-Jun & Li, Kai & Chen, Rong & Liao, Qiang, 2013. "A review of waste heat recovery technologies towards molten slag in steel industry," Applied Energy, Elsevier, vol. 112(C), pages 956-966.
    16. Wakim, Michel & Rivera-Tinoco, Rodrigo, 2019. "Absorption heat transformers: Sensitivity study to answer existing discrepancies," Renewable Energy, Elsevier, vol. 130(C), pages 881-890.
    17. Wu, Zhangxiang & Wang, Xiaoyan & Sha, Li & Li, Xiaoqiong & Yang, Xiaochen & Ma, Xuelian & Zhang, Yufeng, 2021. "Performance analysis and multi-objective optimization of the high-temperature cascade heat pump system," Energy, Elsevier, vol. 223(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Pan, Yue & Qin, Jianjun, 2022. "A novel probabilistic modeling framework for wind speed with highlight of extremes under data discrepancy and uncertainty," Applied Energy, Elsevier, vol. 326(C).
    2. Chen, Zhidong & Su, Chao & Wu, Zexuan & Wang, Weijia & Chen, Lei & Yang, Lijun & Kong, Yanqiang & Du, Xiaoze, 2023. "Operation strategy and performance analyses of a distributed energy system incorporating concentrating PV/T and air source heat pump for heating supply," Applied Energy, Elsevier, vol. 341(C).
    3. Vannoni, Alberto & Sorce, Alessandro & Traverso, Alberto & Fausto Massardo, Aristide, 2023. "Large size heat pumps advanced cost functions introducing the impact of design COP on capital costs," Energy, Elsevier, vol. 284(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jiang, Jiatong & Hu, Bin & Wang, R.Z. & Deng, Na & Cao, Feng & Wang, Chi-Chuan, 2022. "A review and perspective on industry high-temperature heat pumps," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    2. Gao, J.T. & Xu, Z.Y. & Wang, R.Z., 2021. "An air-source hybrid absorption-compression heat pump with large temperature lift," Applied Energy, Elsevier, vol. 291(C).
    3. Jian Sun & Yinwu Wang & Yu Qin & Guoshun Wang & Ran Liu & Yongping Yang, 2023. "A Review of Super-High-Temperature Heat Pumps over 100 °C," Energies, MDPI, vol. 16(12), pages 1-18, June.
    4. Navarro-Esbrí, Joaquín & Fernández-Moreno, Adrián & Mota-Babiloni, Adrián, 2022. "Modelling and evaluation of a high-temperature heat pump two-stage cascade with refrigerant mixtures as a fossil fuel boiler alternative for industry decarbonization," Energy, Elsevier, vol. 254(PB).
    5. Jiang, Jiatong & Hu, Bin & Ge, Tianshu & Wang, R.Z., 2022. "Comprehensive selection and assessment methodology of compression heat pump system," Energy, Elsevier, vol. 241(C).
    6. Wu, Di & Hu, Bin & Wang, R.Z., 2021. "Vapor compression heat pumps with pure Low-GWP refrigerants," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    7. Dai, Baomin & Liu, Xiao & Liu, Shengchun & Wang, Dabiao & Meng, Chenyang & Wang, Qi & Song, Yifan & Zou, Tonghua, 2022. "Life cycle performance evaluation of cascade-heating high temperature heat pump system for waste heat utilization: Energy consumption, emissions and financial analyses," Energy, Elsevier, vol. 261(PB).
    8. Obrist, Michel D. & Kannan, Ramachandran & McKenna, Russell & Schmidt, Thomas J. & Kober, Tom, 2023. "High-temperature heat pumps in climate pathways for selected industry sectors in Switzerland," Energy Policy, Elsevier, vol. 173(C).
    9. Liu, Hua & Zhao, Baiyang & Zhang, Zhiping & Li, Hongbo & Hu, Bin & Wang, R.Z., 2020. "Experimental validation of an advanced heat pump system with high-efficiency centrifugal compressor," Energy, Elsevier, vol. 213(C).
    10. Schlosser, F. & Jesper, M. & Vogelsang, J. & Walmsley, T.G. & Arpagaus, C. & Hesselbach, J., 2020. "Large-scale heat pumps: Applications, performance, economic feasibility and industrial integration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    11. Xuan Tao & Dhinesh Thanganadar & Kumar Patchigolla, 2022. "Compact Ammonia/Water Absorption Chiller of Different Cycle Configurations: Parametric Analysis Based on Heat Transfer Performance," Energies, MDPI, vol. 15(18), pages 1-28, September.
    12. Elsa Klinac & James Kenneth Carson & Duy Hoang & Qun Chen & Donald John Cleland & Timothy Gordon Walmsley, 2023. "Multi-Level Process Integration of Heat Pumps in Meat Processing," Energies, MDPI, vol. 16(8), pages 1-16, April.
    13. Xu, Qingyu & Lu, Ding & Chen, Gaofei & Guo, Hao & Dong, Xueqiang & Zhao, Yanxing & Shen, Jun & Gong, Maoqiong, 2019. "Experimental study on an absorption refrigeration system driven by temperature-distributed heat sources," Energy, Elsevier, vol. 170(C), pages 471-479.
    14. Couvreur, Kenny & Beyne, Wim & De Paepe, Michel & Lecompte, Steven, 2020. "Hot water storage for increased electricity production with organic Rankine cycle from intermittent residual heat sources in the steel industry," Energy, Elsevier, vol. 200(C).
    15. Hu, Bin & Liu, Hua & Jiang, Jiatong & Zhang, Zhiping & Li, Hongbo & Wang, R.Z., 2022. "Ten megawatt scale vapor compression heat pump for low temperature waste heat recovery: Onsite application research," Energy, Elsevier, vol. 238(PB).
    16. Wu, Di & Hu, Bin & Wang, R.Z. & Fan, Haibin & Wang, Rujin, 2020. "The performance comparison of high temperature heat pump among R718 and other refrigerants," Renewable Energy, Elsevier, vol. 154(C), pages 715-722.
    17. Meroni, Andrea & Zühlsdorf, Benjamin & Elmegaard, Brian & Haglind, Fredrik, 2018. "Design of centrifugal compressors for heat pump systems," Applied Energy, Elsevier, vol. 232(C), pages 139-156.
    18. Josué F. Rosales-Pérez & Andrés Villarruel-Jaramillo & José A. Romero-Ramos & Manuel Pérez-García & José M. Cardemil & Rodrigo Escobar, 2023. "Hybrid System of Photovoltaic and Solar Thermal Technologies for Industrial Process Heat," Energies, MDPI, vol. 16(5), pages 1-45, February.
    19. Luberti, Mauro & Gowans, Robert & Finn, Patrick & Santori, Giulio, 2022. "An estimate of the ultralow waste heat available in the European Union," Energy, Elsevier, vol. 238(PC).
    20. Razmi, Amir Reza & Arabkoohsar, Ahmad & Nami, Hossein, 2020. "Thermoeconomic analysis and multi-objective optimization of a novel hybrid absorption/recompression refrigeration system," Energy, Elsevier, vol. 210(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:312:y:2022:i:c:s0306261922001787. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.