IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v269y2020ics0306261920305687.html
   My bibliography  Save this article

Numerical analysis of working fluids for large scale centrifugal compressor driven cascade heat pumps upgrading waste heat

Author

Listed:
  • Uusitalo, Antti
  • Turunen-Saaresti, Teemu
  • Honkatukia, Juha
  • Tiainen, Jonna
  • Jaatinen-Värri, Ahti

Abstract

Heat pump technology has the capability to upgrade unusable low-temperature waste heat and make the upgraded heat usable for different types of industrial and domestic heating applications. Heat upgrading could allow to reach significant energy savings and reduced emissions when compared to other heat production methods. In this paper, upgrading waste heat into a higher temperature with large-scale centrifugal compressor driven cascade heat pumps was studied numerically. A combined method for heat pump thermodynamic analysis and compressor design analysis was developed and implemented in order to investigate the effect of different working fluid combinations and the effect of the cascade heat exchanger temperature level on the heat pump performance. Seven potential fluid candidates were included and condenser temperature of 90 °C, evaporator temperature of 20 °C, and evaporator heat rate of 1 MW were used in the analysis. It was concluded, that the implemented method can provide an efficient tool for evaluating suitable working fluids and design operating conditions for centrifugal compressor driven high temperature cascade heat pumps. The highest coefficient of performance of 3.08 was simulated by using R601 as the fluid in the low-temperature cycle and R245fa in the high-temperature cycle. These fluids also resulted in feasible compressor geometries and rotational speeds, as well as allowed to reach high compressor efficiencies of well above 80% based on the enthalpy loss models. Coefficient of performances of over 3.0 were simulated also with the fluid combinations R601/R600, R245fa/R245fa and R600/R245fa.

Suggested Citation

  • Uusitalo, Antti & Turunen-Saaresti, Teemu & Honkatukia, Juha & Tiainen, Jonna & Jaatinen-Värri, Ahti, 2020. "Numerical analysis of working fluids for large scale centrifugal compressor driven cascade heat pumps upgrading waste heat," Applied Energy, Elsevier, vol. 269(C).
    • Handle: RePEc:eee:appene:v:269:y:2020:i:c:s0306261920305687
    DOI: 10.1016/j.apenergy.2020.115056
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261920305687
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2020.115056?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Arpagaus, Cordin & Bless, Frédéric & Uhlmann, Michael & Schiffmann, Jürg & Bertsch, Stefan S., 2018. "High temperature heat pumps: Market overview, state of the art, research status, refrigerants, and application potentials," Energy, Elsevier, vol. 152(C), pages 985-1010.
    2. Zhang, Shengjun & Wang, Huaixin & Guo, Tao, 2010. "Experimental investigation of moderately high temperature water source heat pump with non-azeotropic refrigerant mixtures," Applied Energy, Elsevier, vol. 87(5), pages 1554-1561, May.
    3. Ebrahimi, Khosrow & Jones, Gerard F. & Fleischer, Amy S., 2014. "A review of data center cooling technology, operating conditions and the corresponding low-grade waste heat recovery opportunities," Renewable and Sustainable Energy Reviews, Elsevier, vol. 31(C), pages 622-638.
    4. Urbanucci, Luca & Bruno, Joan Carles & Testi, Daniele, 2019. "Thermodynamic and economic analysis of the integration of high-temperature heat pumps in trigeneration systems," Applied Energy, Elsevier, vol. 238(C), pages 516-533.
    5. Averfalk, Helge & Ingvarsson, Paul & Persson, Urban & Gong, Mei & Werner, Sven, 2017. "Large heat pumps in Swedish district heating systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 1275-1284.
    6. Schiffmann, J. & Favrat, D., 2010. "Design, experimental investigation and multi-objective optimization of a small-scale radial compressor for heat pump applications," Energy, Elsevier, vol. 35(1), pages 436-450.
    7. Lund, Henrik & Werner, Sven & Wiltshire, Robin & Svendsen, Svend & Thorsen, Jan Eric & Hvelplund, Frede & Mathiesen, Brian Vad, 2014. "4th Generation District Heating (4GDH)," Energy, Elsevier, vol. 68(C), pages 1-11.
    8. Uusitalo, Antti & Ameli, Alireza & Turunen-Saaresti, Teemu, 2019. "Thermodynamic and turbomachinery design analysis of supercritical Brayton cycles for exhaust gas heat recovery," Energy, Elsevier, vol. 167(C), pages 60-79.
    9. Bamigbetan, Opeyemi & Eikevik, Trygve Magne & Nekså, Petter & Bantle, Michael & Schlemminger, Christian, 2019. "Experimental investigation of a prototype R-600 compressor for high temperature heat pump," Energy, Elsevier, vol. 169(C), pages 730-738.
    10. Gong, Mei & Werner, Sven, 2015. "Exergy analysis of network temperature levels in Swedish and Danish district heating systems," Renewable Energy, Elsevier, vol. 84(C), pages 106-113.
    11. Meroni, Andrea & Zühlsdorf, Benjamin & Elmegaard, Brian & Haglind, Fredrik, 2018. "Design of centrifugal compressors for heat pump systems," Applied Energy, Elsevier, vol. 232(C), pages 139-156.
    12. Chua, K.J. & Chou, S.K. & Yang, W.M., 2010. "Advances in heat pump systems: A review," Applied Energy, Elsevier, vol. 87(12), pages 3611-3624, December.
    13. Zhang, Jing & Zhang, Hong-Hu & He, Ya-Ling & Tao, Wen-Quan, 2016. "A comprehensive review on advances and applications of industrial heat pumps based on the practices in China," Applied Energy, Elsevier, vol. 178(C), pages 800-825.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Jian Sun & Yinwu Wang & Yu Qin & Guoshun Wang & Ran Liu & Yongping Yang, 2023. "A Review of Super-High-Temperature Heat Pumps over 100 °C," Energies, MDPI, vol. 16(12), pages 1-18, June.
    2. Kexin Yi & Yuanyang Zhao & Guangbin Liu & Qichao Yang & Guoxin Yu & Liansheng Li, 2022. "Performance Evaluation of Centrifugal Refrigeration Compressor Using R1234yf and R1234ze(E) as Drop-In Replacements for R134a Refrigerant," Energies, MDPI, vol. 15(7), pages 1-17, March.
    3. Yang, Liu & Su, Zixiang, 2022. "An eco-friendly and efficient trigeneration system for dual-fuel marine engine considering heat storage and energy deployment," Energy, Elsevier, vol. 239(PA).
    4. Ahmad Najjaran & Saleh Meibodi & Zhiwei Ma & Huashan Bao & Tony Roskilly, 2023. "Experimentally Validated Modelling of an Oscillating Diaphragm Compressor for Chemisorption Energy Technology Applications," Energies, MDPI, vol. 16(1), pages 1-17, January.
    5. Guo, Huan & Xu, Yujie & Zhu, Yilin & Zhou, Xuezhi & Chen, Haisheng, 2022. "Thermal-mechanical coefficient analysis of adiabatic compressor and expander in compressed air energy storage systems," Energy, Elsevier, vol. 244(PB).
    6. Jakub Szymiczek & Krzysztof Szczotka & Marian Banaś & Przemysław Jura, 2022. "Efficiency of a Compressor Heat Pump System in Different Cycle Designs: A Simulation Study for Low-Enthalpy Geothermal Resources," Energies, MDPI, vol. 15(15), pages 1-19, July.
    7. Jiang, Jiatong & Hu, Bin & Wang, R.Z. & Deng, Na & Cao, Feng & Wang, Chi-Chuan, 2022. "A review and perspective on industry high-temperature heat pumps," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jiang, Jiatong & Hu, Bin & Wang, R.Z. & Deng, Na & Cao, Feng & Wang, Chi-Chuan, 2022. "A review and perspective on industry high-temperature heat pumps," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    2. Mateu-Royo, Carlos & Navarro-Esbrí, Joaquín & Mota-Babiloni, Adrián & Molés, Francisco & Amat-Albuixech, Marta, 2019. "Experimental exergy and energy analysis of a novel high-temperature heat pump with scroll compressor for waste heat recovery," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    3. Mota-Babiloni, Adrián & Mateu-Royo, Carlos & Navarro-Esbrí, Joaquín & Molés, Francisco & Amat-Albuixech, Marta & Barragán-Cervera, Ángel, 2018. "Optimisation of high-temperature heat pump cascades with internal heat exchangers using refrigerants with low global warming potential," Energy, Elsevier, vol. 165(PB), pages 1248-1258.
    4. Wang, Y. & Wang, J. & He, W., 2022. "Development of efficient, flexible and affordable heat pumps for supporting heat and power decarbonisation in the UK and beyond: Review and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    5. Liu, Hua & Zhao, Baiyang & Zhang, Zhiping & Li, Hongbo & Hu, Bin & Wang, R.Z., 2020. "Experimental validation of an advanced heat pump system with high-efficiency centrifugal compressor," Energy, Elsevier, vol. 213(C).
    6. Schlosser, F. & Jesper, M. & Vogelsang, J. & Walmsley, T.G. & Arpagaus, C. & Hesselbach, J., 2020. "Large-scale heat pumps: Applications, performance, economic feasibility and industrial integration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    7. Gómez-Hernández, J. & Grimes, R. & Briongos, J.V. & Marugán-Cruz, C. & Santana, D., 2023. "Carbon dioxide and acetone mixtures as refrigerants for industry heat pumps to supply temperature in the range 150–220 oC," Energy, Elsevier, vol. 269(C).
    8. Sernhed, Kerstin & Lygnerud, Kristina & Werner, Sven, 2018. "Synthesis of recent Swedish district heating research," Energy, Elsevier, vol. 151(C), pages 126-132.
    9. Meroni, Andrea & Zühlsdorf, Benjamin & Elmegaard, Brian & Haglind, Fredrik, 2018. "Design of centrifugal compressors for heat pump systems," Applied Energy, Elsevier, vol. 232(C), pages 139-156.
    10. Wu, Di & Jiang, Jiatong & Hu, Bin & Wang, R.Z., 2020. "Experimental investigation on the performance of a very high temperature heat pump with water refrigerant," Energy, Elsevier, vol. 190(C).
    11. Cox, Jordan & Belding, Scott & Lowder, Travis, 2022. "Application of a novel heat pump model for estimating economic viability and barriers of heat pumps in dairy applications in the United States," Applied Energy, Elsevier, vol. 310(C).
    12. Adamson, Keri-Marie & Walmsley, Timothy Gordon & Carson, James K. & Chen, Qun & Schlosser, Florian & Kong, Lana & Cleland, Donald John, 2022. "High-temperature and transcritical heat pump cycles and advancements: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    13. Aguilera, José Joaquín & Meesenburg, Wiebke & Ommen, Torben & Markussen, Wiebke Brix & Poulsen, Jonas Lundsted & Zühlsdorf, Benjamin & Elmegaard, Brian, 2022. "A review of common faults in large-scale heat pumps," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    14. Yang, Xiaochen & Svendsen, Svend, 2018. "Ultra-low temperature district heating system with central heat pump and local boosters for low-heat-density area: Analyses on a real case in Denmark," Energy, Elsevier, vol. 159(C), pages 243-251.
    15. Elias Vieren & Toon Demeester & Wim Beyne & Chiara Magni & Hamed Abedini & Cordin Arpagaus & Stefan Bertsch & Alessia Arteconi & Michel De Paepe & Steven Lecompte, 2023. "The Potential of Vapor Compression Heat Pumps Supplying Process Heat between 100 and 200 °C in the Chemical Industry," Energies, MDPI, vol. 16(18), pages 1-28, September.
    16. Bamigbetan, O. & Eikevik, T.M. & Nekså, P. & Bantle, M. & Schlemminger, C., 2019. "The development of a hydrocarbon high temperature heat pump for waste heat recovery," Energy, Elsevier, vol. 173(C), pages 1141-1153.
    17. Michael-Allan Millar & Bruce Elrick & Greg Jones & Zhibin Yu & Neil M. Burnside, 2020. "Roadblocks to Low Temperature District Heating," Energies, MDPI, vol. 13(22), pages 1-21, November.
    18. Chen, Weixiong & Qian, Yiran & Tang, Xin & Fang, Huawei & Yi, Jingwei & Liang, Tiebo & Zhao, Quanbin & Yan, Junjie, 2023. "System-component combined design and comprehensive evaluation of closed-air Brayton cycle," Energy, Elsevier, vol. 278(C).
    19. Volkova, Anna & Krupenski, Igor & Ledvanov, Aleksandr & Hlebnikov, Aleksandr & Lepiksaar, Kertu & Latõšov, Eduard & Mašatin, Vladislav, 2020. "Energy cascade connection of a low-temperature district heating network to the return line of a high-temperature district heating network," Energy, Elsevier, vol. 198(C).
    20. Guo, Hao & Gong, Maoqiong & Qin, Xiaoyu, 2019. "Performance analysis of a modified subcritical zeotropic mixture recuperative high-temperature heat pump," Applied Energy, Elsevier, vol. 237(C), pages 338-352.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:269:y:2020:i:c:s0306261920305687. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.