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Influences of fluid corrosivity and heat exchanger materials on design and thermo-economic performance of organic Rankine cycle systems

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  • Li, Jian
  • Yang, Zhen
  • Hu, Shuozhuo
  • Duan, Yuanyuan

Abstract

Various heat sources and cooling fluids bring different requirements on the anti-corrosion performance of heat exchangers in organic Rankine cycle (ORC) systems. Using different materials may change optimal parameters and thermo-economic performance of ORC systems due to substantially different thermal conductivities and cost coefficients. This paper studied the influences of heat exchanger materials on optimal design and thermo-economic performance of ORC systems for various heat source conditions. The widely-used shell-and-tube heat exchanger was selected, and carbon steel, copper, and stainless steel were focused. The utilization costs of different types of heat sources were compared. Results indicate that the corrosivity of heat source and cooling fluid is a key factor deciding the utilization cost. The difference of specific investment cost (SIC) caused by different heat exchanger materials is up to 25.5%, which substantially exceeds that caused by different working fluids (2.3%). Even the corrosivity restriction is not considered, the maximum difference in SIC is still 11.0%, and the low-cost material is preferred. The lower the temperature and flow rate of heat source, the more significant the influences of heat exchanger materials. The improper selection of heat exchanger materials will underestimate the economic benefits of ORC technology.

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  • Li, Jian & Yang, Zhen & Hu, Shuozhuo & Duan, Yuanyuan, 2021. "Influences of fluid corrosivity and heat exchanger materials on design and thermo-economic performance of organic Rankine cycle systems," Energy, Elsevier, vol. 228(C).
    • Handle: RePEc:eee:energy:v:228:y:2021:i:c:s0360544221008380
    DOI: 10.1016/j.energy.2021.120589
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    Cited by:

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    2. Wang, Shukun & Li, Ke & Yu, Wei & Liu, Chao & Guan, Zhengjun, 2024. "Effects of non-condensable gas on thermodynamic performance of transcritical organic Rankine cycle," Energy, Elsevier, vol. 292(C).
    3. Wang, Lv & Ge, Zhong & Xu, Jian & Xie, Jianbin & Xie, Zhiyong, 2023. "Thermo-economic evaluations of novel dual-heater regenerative organic flash cycle (DROFC)," Energy, Elsevier, vol. 283(C).
    4. Luo, Junwei & Lu, Pei & Chen, Kaihuang & Luo, Xianglong & Chen, Jianyong & Liang, Yingzong & Yang, Zhi & Chen, Ying, 2023. "Experimental and simulation investigation on the heat exchangers in an ORC under various heat source/sink conditions," Energy, Elsevier, vol. 264(C).
    5. Guangbiao Fu & Songyuan Zhang & Zhong Ge & Jian Li & Jian Xu & Jianbin Xie & Zhiyong Xie & Dong Yao & Tao Zhao & Zhijie Wang & Shuaikun Yue & Siyu Zhao & Fanhan Liu & Qiuping Jiang, 2022. "Thermo-Economic Performance Analysis of a Novel Organic Flash Rankine Cycle Using R600/R245fa Mixtures," Energies, MDPI, vol. 15(21), pages 1-19, October.
    6. Ping, Xu & Yang, Fubin & Zhang, Hongguang & Xing, Chengda & Wang, Chongyao & Zhang, Wujie & Wang, Yan, 2022. "Energy, economic and environmental dynamic response characteristics of organic Rankine cycle (ORC) system under different driving cycles," Energy, Elsevier, vol. 246(C).
    7. Li, Jian & Yang, Zhen & Shen, Jun & Duan, Yuanyuan, 2023. "Enhancement effects of adding internal heat exchanger on dual-pressure evaporation organic Rankine cycle," Energy, Elsevier, vol. 265(C).

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