IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v199y2020ics0360544220305296.html
   My bibliography  Save this article

Techno-economic assessment of bioenergy and biofuel production in integrated sugarcane biorefinery: Identification of technological bottlenecks and economic feasibility of dilute acid pretreatment

Author

Listed:
  • Vasconcelos, Marcelo Holanda
  • Mendes, Fernanda Machado
  • Ramos, Lucas
  • Dias, Marina Oliveira S.
  • Bonomi, Antonio
  • Jesus, Charles Dayan F.
  • Watanabe, Marcos Djun B.
  • Junqueira, Tassia Lopes
  • Milagres, Adriane Maria F.
  • Ferraz, André
  • Santos, Júlio Cesar dos

Abstract

Techno-economic analysis of first- and second-generation (1G2G) integrated sugarcane biorefinery producing ethanol and electricity was performed, exploring the virtues and limitations of dilute acid pretreatment. Process variables such as solid content in the pretreatment reactor, enzymatic hydrolysis time, and the possibility of pentose fermentation were pondered using computational tools and simulation platforms to assess the impacts of the variables overall production chain. Previously published data reporting optimal pretreatment conditions applied to a leading sugarcane hybrid were considered in the simulation studies. Better economic returns were obtained using the lowest solids content in the pretreatment reactor, the shortest incubation time in the enzymatic hydrolysis step, as well as the use of the pentose stream to produce additional ethanol. Process profitability was mostly affected by sugarcane cost, followed by capital costs associated with investment, and input chemicals costs. Finally, this study indicates that the economic benefits do not only depend on achievement of high final product yields, but also on a set of industrial factors, demonstrating the suitability of process simulation to point out industrial bottlenecks deserving future research.

Suggested Citation

  • Vasconcelos, Marcelo Holanda & Mendes, Fernanda Machado & Ramos, Lucas & Dias, Marina Oliveira S. & Bonomi, Antonio & Jesus, Charles Dayan F. & Watanabe, Marcos Djun B. & Junqueira, Tassia Lopes & Mil, 2020. "Techno-economic assessment of bioenergy and biofuel production in integrated sugarcane biorefinery: Identification of technological bottlenecks and economic feasibility of dilute acid pretreatment," Energy, Elsevier, vol. 199(C).
    • Handle: RePEc:eee:energy:v:199:y:2020:i:c:s0360544220305296
    DOI: 10.1016/j.energy.2020.117422
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544220305296
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2020.117422?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Dias, M.O.S. & Junqueira, T.L. & Jesus, C.D.F. & Rossell, C.E.V. & Maciel Filho, R. & Bonomi, A., 2012. "Improving bioethanol production – Comparison between extractive and low temperature fermentation," Applied Energy, Elsevier, vol. 98(C), pages 548-555.
    2. Liu, Lirong & Huang, Guohe & Baetz, Brian & Zhang, Kaiqiang, 2018. "Environmentally-extended input-output simulation for analyzing production-based and consumption-based industrial greenhouse gas mitigation policies," Applied Energy, Elsevier, vol. 232(C), pages 69-78.
    3. Moreira, José Roberto & Romeiro, Viviane & Fuss, Sabine & Kraxner, Florian & Pacca, Sérgio A., 2016. "BECCS potential in Brazil: Achieving negative emissions in ethanol and electricity production based on sugar cane bagasse and other residues," Applied Energy, Elsevier, vol. 179(C), pages 55-63.
    4. Ensinas, A.V. & Modesto, M. & Nebra, S.A. & Serra, L., 2009. "Reduction of irreversibility generation in sugar and ethanol production from sugarcane," Energy, Elsevier, vol. 34(5), pages 680-688.
    5. Mesa, Leyanis & Martínez, Yenisleidy & Barrio, Edenny & González, Erenio, 2017. "Desirability function for optimization of Dilute Acid pretreatment of sugarcane straw for ethanol production and preliminary economic analysis based in three fermentation configurations," Applied Energy, Elsevier, vol. 198(C), pages 299-311.
    6. Bechara, Rami & Gomez, Adrien & Saint-Antonin, Valérie & Schweitzer, Jean-Marc & Maréchal, François & Ensinas, Adriano, 2018. "Review of design works for the conversion of sugarcane to first and second-generation ethanol and electricity," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 152-164.
    7. Rami Bechara & Adrien Gomez & Valérie Saint-Antonin & Schweitzer Jean-Marc & Ensinas Adriano & François Maréchal, 2018. "Review of design works for the conversion of sugarcane to first and second-generation ethanol and electricity," Post-Print hal-01989924, HAL.
    8. Dias, Marina O.S. & Modesto, Marcelo & Ensinas, Adriano V. & Nebra, Silvia A. & Filho, Rubens Maciel & Rossell, Carlos E.V., 2011. "Improving bioethanol production from sugarcane: evaluation of distillation, thermal integration and cogeneration systems," Energy, Elsevier, vol. 36(6), pages 3691-3703.
    9. Menezes, Esther & Maia, Alexandre Gori & de Carvalho, Cristiane Silva, 2017. "Effectiveness of low-carbon development strategies: Evaluation of policy scenarios for the urban transport sector in a Brazilian megacity," Technological Forecasting and Social Change, Elsevier, vol. 114(C), pages 226-241.
    10. Smullen, Emma & Finnan, John & Dowling, David & Mulcahy, Patricia, 2017. "Bioconversion of switchgrass: Identification of a leading pretreatment option based on yield, cost and environmental impact," Renewable Energy, Elsevier, vol. 111(C), pages 638-645.
    11. Starfelt, Fredrik & Daianova, Lilia & Yan, Jinyue & Thorin, Eva & Dotzauer, Erik, 2012. "The impact of lignocellulosic ethanol yields in polygeneration with district heating – A case study," Applied Energy, Elsevier, vol. 92(C), pages 791-799.
    12. Jonker, J.G.G. & van der Hilst, F. & Junginger, H.M. & Cavalett, O. & Chagas, M.F. & Faaij, A.P.C., 2015. "Outlook for ethanol production costs in Brazil up to 2030, for different biomass crops and industrial technologies," Applied Energy, Elsevier, vol. 147(C), pages 593-610.
    13. Börjesson Hagberg, Martin & Pettersson, Karin & Ahlgren, Erik O., 2016. "Bioenergy futures in Sweden – Modeling integration scenarios for biofuel production," Energy, Elsevier, vol. 109(C), pages 1026-1039.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Battisti, Rodrigo & Galeazzi, Andrea & Prifti, Kristiano & Manenti, Flavio & Machado, Ricardo Antonio Francisco & Marangoni, Cintia, 2021. "Techno-economic and energetic assessment of an innovative pilot-scale thermosyphon-assisted falling film distillation unit for sanitizer-grade ethanol recovery," Applied Energy, Elsevier, vol. 297(C).
    2. Martínez-Jimenez, F.D. & Pereira, I.O. & Ribeiro, M.P.A. & Sargo, C.R. & dos Santos, A.A. & Zanella, E. & Stambuk, B.U. & Ienczak, J.L. & Morais, E.R. & Costa, A.C., 2022. "Integration of first- and second-generation ethanol production: Evaluation of a mathematical model to describe sucrose and xylose co-fermentation by recombinant Saccharomyces cerevisiae," Renewable Energy, Elsevier, vol. 192(C), pages 326-339.
    3. Tamás Mizik, 2021. "Economic Aspects and Sustainability of Ethanol Production—A Systematic Literature Review," Energies, MDPI, vol. 14(19), pages 1-25, September.
    4. Mizik, Tamás, 2022. "A bioetanol-termelés gazdasági és fenntarthatósági vetületei [Economic and sustainability aspects of bioethanol production]," Közgazdasági Szemle (Economic Review - monthly of the Hungarian Academy of Sciences), Közgazdasági Szemle Alapítvány (Economic Review Foundation), vol. 0(10), pages 1213-1241.
    5. Vandenberghe, L.P.S. & Valladares-Diestra, K.K. & Bittencourt, G.A. & Zevallos Torres, L.A. & Vieira, S. & Karp, S.G. & Sydney, E.B. & de Carvalho, J.C. & Thomaz Soccol, V. & Soccol, C.R., 2022. "Beyond sugar and ethanol: The future of sugarcane biorefineries in Brazil," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    6. Pavão, Leandro V. & Santos, Lucas F. & Oliveira, Cássia M. & Cruz, Antonio J.G. & Ravagnani, Mauro A.S.S. & Costa, Caliane B.B., 2023. "Flexible heat integration system in first-/second-generation ethanol production via screening pinch-based method and multiperiod model," Energy, Elsevier, vol. 271(C).
    7. Liang Meng & Ahmed Alengebawy & Ping Ai & Keda Jin & Mengdi Chen & Yulong Pan, 2020. "Techno-Economic Assessment of Three Modes of Large-Scale Crop Residue Utilization Projects in China," Energies, MDPI, vol. 13(14), pages 1-19, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Milão, Raquel de Freitas Dias & Carminati, Hudson B. & Araújo, Ofélia de Queiroz F. & de Medeiros, José Luiz, 2019. "Thermodynamic, financial and resource assessments of a large-scale sugarcane-biorefinery: Prelude of full bioenergy carbon capture and storage scenario," Renewable and Sustainable Energy Reviews, Elsevier, vol. 113(C), pages 1-1.
    2. Pavão, Leandro V. & Santos, Lucas F. & Oliveira, Cássia M. & Cruz, Antonio J.G. & Ravagnani, Mauro A.S.S. & Costa, Caliane B.B., 2023. "Flexible heat integration system in first-/second-generation ethanol production via screening pinch-based method and multiperiod model," Energy, Elsevier, vol. 271(C).
    3. Milão, Raquel de Freitas D. & Araújo, Ofélia de Queiroz F. & de Medeiros, José Luiz, 2021. "Second Law analysis of large-scale sugarcane-ethanol biorefineries with alternative distillation schemes: Bioenergy carbon capture scenario," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    4. Carminati, Hudson Bolsoni & Milão, Raquel de Freitas D. & de Medeiros, José Luiz & Araújo, Ofélia de Queiroz F., 2019. "Bioenergy and full carbon dioxide sinking in sugarcane-biorefinery with post-combustion capture and storage: Techno-economic feasibility," Applied Energy, Elsevier, vol. 254(C).
    5. Palacios-Bereche, M.C. & Palacios-Bereche, R. & Ensinas, A.V. & Gallego, A. Garrido & Modesto, Marcelo & Nebra, S.A., 2022. "Brazilian sugar cane industry – A survey on future improvements in the process energy management," Energy, Elsevier, vol. 259(C).
    6. García, Antonio & Monsalve-Serrano, Javier & Martínez-Boggio, Santiago & Rückert Roso, Vinícius & Duarte Souza Alvarenga Santos, Nathália, 2020. "Potential of bio-ethanol in different advanced combustion modes for hybrid passenger vehicles," Renewable Energy, Elsevier, vol. 150(C), pages 58-77.
    7. Mendiburu, Andrés Z. & Lauermann, Carlos H. & Hayashi, Thamy C. & Mariños, Diego J. & Rodrigues da Costa, Roberto Berlini & Coronado, Christian J.R. & Roberts, Justo J. & de Carvalho, João A., 2022. "Ethanol as a renewable biofuel: Combustion characteristics and application in engines," Energy, Elsevier, vol. 257(C).
    8. Dias, Marina O.S. & Junqueira, Tassia L. & Jesus, Charles D.F. & Rossell, Carlos E.V. & Maciel Filho, Rubens & Bonomi, Antonio, 2012. "Improving second generation ethanol production through optimization of first generation production process from sugarcane," Energy, Elsevier, vol. 43(1), pages 246-252.
    9. Dias, Marina O.S. & Junqueira, Tassia L. & Cavalett, Otávio & Pavanello, Lucas G. & Cunha, Marcelo P. & Jesus, Charles D.F. & Maciel Filho, Rubens & Bonomi, Antonio, 2013. "Biorefineries for the production of first and second generation ethanol and electricity from sugarcane," Applied Energy, Elsevier, vol. 109(C), pages 72-78.
    10. Fernanda Zatti Barreto & Thiago Willian Almeida Balsalobre & Roberto Giacomini Chapola & Antonio Augusto Franco Garcia & Anete Pereira Souza & Hermann Paulo Hoffmann & Rodrigo Gazaffi & Monalisa Sampa, 2021. "Genetic Variability, Correlation among Agronomic Traits, and Genetic Progress in a Sugarcane Diversity Panel," Agriculture, MDPI, vol. 11(6), pages 1-15, June.
    11. João Paulo Guerra & Fernando Henrique Cardoso & Alex Nogueira & Luiz Kulay, 2018. "Thermodynamic and Environmental Analysis of Scaling up Cogeneration Units Driven by Sugarcane Biomass to Enhance Power Exports," Energies, MDPI, vol. 11(1), pages 1-23, January.
    12. Martinez-Hernandez, Elias & Sadhukhan, Jhuma & Campbell, Grant M., 2013. "Integration of bioethanol as an in-process material in biorefineries using mass pinch analysis," Applied Energy, Elsevier, vol. 104(C), pages 517-526.
    13. Pina, Eduardo A. & Palacios-Bereche, Reynaldo & Chavez-Rodriguez, Mauro F. & Ensinas, Adriano V. & Modesto, Marcelo & Nebra, Silvia A., 2017. "Reduction of process steam demand and water-usage through heat integration in sugar and ethanol production from sugarcane – Evaluation of different plant configurations," Energy, Elsevier, vol. 138(C), pages 1263-1280.
    14. Brinkman, Marnix L.J. & Wicke, Birka & Faaij, André P.C. & van der Hilst, Floor, 2019. "Projecting socio-economic impacts of bioenergy: Current status and limitations of ex-ante quantification methods," Renewable and Sustainable Energy Reviews, Elsevier, vol. 115(C).
    15. Fukushima, Nilton Asao & Palacios-Bereche, Milagros Cecilia & Palacios-Bereche, Reynaldo & Nebra, Silvia Azucena, 2019. "Energy analysis of the ethanol industry considering vinasse concentration and incineration," Renewable Energy, Elsevier, vol. 142(C), pages 96-109.
    16. Alves, Moises & Ponce, Gustavo H.S.F. & Silva, Maria Aparecida & Ensinas, Adriano V., 2015. "Surplus electricity production in sugarcane mills using residual bagasse and straw as fuel," Energy, Elsevier, vol. 91(C), pages 751-757.
    17. Taghizadeh-Alisaraei, Ahmad & Motevali, Ali & Ghobadian, Barat, 2019. "Ethanol production from date wastes: Adapted technologies, challenges, and global potential," Renewable Energy, Elsevier, vol. 143(C), pages 1094-1110.
    18. Calise, Francesco & Cipollina, Andrea & Dentice d’Accadia, Massimo & Piacentino, Antonio, 2014. "A novel renewable polygeneration system for a small Mediterranean volcanic island for the combined production of energy and water: Dynamic simulation and economic assessment," Applied Energy, Elsevier, vol. 135(C), pages 675-693.
    19. Gal Hochman & Chrysostomos Tabakis, 2020. "Biofuels and Their Potential in South Korea," Sustainability, MDPI, vol. 12(17), pages 1-17, September.
    20. Wang, Qiang & Song, Xiaoxin, 2021. "How UK farewell to coal – Insight from multi-regional input-output and logarithmic mean divisia index analysis," Energy, Elsevier, vol. 229(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:199:y:2020:i:c:s0360544220305296. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.