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Improving second generation ethanol production through optimization of first generation production process from sugarcane

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  • Dias, Marina O.S.
  • Junqueira, Tassia L.
  • Jesus, Charles D.F.
  • Rossell, Carlos E.V.
  • Maciel Filho, Rubens
  • Bonomi, Antonio

Abstract

Sugarcane bagasse and trash may be used as feedstock for second generation ethanol production. Production of second generation ethanol integrated with first generation plants processing sugarcane presents several advantages over the stand-alone second generation ethanol production process; however, bagasse is used as fuel to supply the energy demand of the first generation process, so the amount of bagasse and trash available for use as feedstock in second generation depends on the energy consumption of the integrated process. Therefore, process optimization leading to reduction in steam consumption will lead to the production of larger amounts of surplus bagasse. In this study the introduction of process improvements in the first generation autonomous distillery processing sugarcane were assessed through simulation using Aspen Plus. Second generation ethanol production was integrated to the optimized scenarios. Results show that process improvements can significantly increase the amount of lignocellulosic material available for use as feedstock for second generation ethanol production, thus increasing ethanol production.

Suggested Citation

  • Dias, Marina O.S. & Junqueira, Tassia L. & Jesus, Charles D.F. & Rossell, Carlos E.V. & Maciel Filho, Rubens & Bonomi, Antonio, 2012. "Improving second generation ethanol production through optimization of first generation production process from sugarcane," Energy, Elsevier, vol. 43(1), pages 246-252.
    • Handle: RePEc:eee:energy:v:43:y:2012:i:1:p:246-252
    DOI: 10.1016/j.energy.2012.04.034
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    11. Khatiwada, Dilip & Leduc, Sylvain & Silveira, Semida & McCallum, Ian, 2016. "Optimizing ethanol and bioelectricity production in sugarcane biorefineries in Brazil," Renewable Energy, Elsevier, vol. 85(C), pages 371-386.
    12. Palacios-Bereche, Reynaldo & Ensinas, Adriano & Modesto, Marcelo & Nebra, Silvia A., 2014. "New alternatives for the fermentation process in the ethanol production from sugarcane: Extractive and low temperature fermentation," Energy, Elsevier, vol. 70(C), pages 595-604.
    13. Carminati, Hudson Bolsoni & Milão, Raquel de Freitas D. & de Medeiros, José Luiz & Araújo, Ofélia de Queiroz F., 2019. "Bioenergy and full carbon dioxide sinking in sugarcane-biorefinery with post-combustion capture and storage: Techno-economic feasibility," Applied Energy, Elsevier, vol. 254(C).
    14. Vandenberghe, L.P.S. & Valladares-Diestra, K.K. & Bittencourt, G.A. & Zevallos Torres, L.A. & Vieira, S. & Karp, S.G. & Sydney, E.B. & de Carvalho, J.C. & Thomaz Soccol, V. & Soccol, C.R., 2022. "Beyond sugar and ethanol: The future of sugarcane biorefineries in Brazil," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    15. Bechara, Rami & Gomez, Adrien & Saint-Antonin, Valérie & Schweitzer, Jean-Marc & Maréchal, François, 2016. "Methodology for the optimal design of an integrated sugarcane distillery and cogeneration process for ethanol and power production," Energy, Elsevier, vol. 117(P2), pages 540-549.
    16. Pin, Thaynara C. & Nakasu, Pedro S.Y. & Rabelo, Sarita C. & Costa, Aline C., 2021. "Structural features of protic ionic liquids and their impact on pretreatment performance for 2G ethanol production," Energy, Elsevier, vol. 235(C).
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    18. Brexó, Ramon Peres & Sant’Ana, Anderson S., 2017. "Impact and significance of microbial contamination during fermentation for bioethanol production," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 423-434.
    19. Guido Colombo & William Ocampo-Duque & Fabio Rinaldi, 2014. "Challenges in Bioenergy Production from Sugarcane Mills in Developing Countries: A Case Study," Energies, MDPI, vol. 7(9), pages 1-25, September.
    20. Silva Ortiz, Pablo & de Oliveira, Silvio, 2014. "Exergy analysis of pretreatment processes of bioethanol production based on sugarcane bagasse," Energy, Elsevier, vol. 76(C), pages 130-138.
    21. Wu, Bo & Wang, Yan-Wei & Dai, Yong-Hua & Song, Chao & Zhu, Qi-Li & Qin, Han & Tan, Fu-Rong & Chen, Han-Cheng & Dai, Li-Chun & Hu, Guo-Quan & He, Ming-Xiong, 2021. "Current status and future prospective of bio-ethanol industry in China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 145(C).
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    23. Costa, Caliane Bastos Borba & Potrich, Erich & Cruz, Antonio José Gonçalves, 2016. "Multiobjective optimization of a sugarcane biorefinery involving process and environmental aspects," Renewable Energy, Elsevier, vol. 96(PB), pages 1142-1152.

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